• Gender: Male
• Age: 44
• Designation: Production Deputy Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Bangalore
• Work Experience: 27.5 Year(s)

Education

MBA in OPERATION & Material from IIBM, PUNE. in 2011 with 64%.
Graduate Diploma in PLASTIC PROCESSING &Testing(PGD-PPT) from CIPET, HYDERABAD in 2004 with 70%.
B.Sc in Chemistry, Physics, Math. from UTKAL UNIVERSITY,ORISSA. in 2002 with 45%.
SSC in Social Science,Maths,Eng,Oriya from HIGHER SECONDARY ORISSA. in 1997 with 67%.

Skill Sets

TECHNICAL QUALIFICATION:-
Post Graduate Diploma in Plastic Processing and Testing Technology from ( CIPET) CENTRAL INSTITUTE OF PLASTIC ENGINEERING&TECHNOLOGY,Hyderabad,2004(Govt.of India Ministry of Chemicals &Fertilizer).

TRAINING PROGRAM ME ATTENDED :-
Process Optimization by FMIL Husky ,ASB ,Ferro/cinn Milacron,SM & L & T.
KAIZEN, Kanban TPM, TBEM, safety & 5S work shop Training in TATA Auto plastics.
5 days training programmed of ISO & TS Internal audit by Badve.MR handle external TS-6949 audit.
Seminar on 6SIGMA by TATA & ISO-14001, PPAP, 7 QC Tools Training by BADVE.
Food safety system certificate (FSSC) Training by AMCOR & PLASTECH.
Professional effectiveness & Interpersonal skill development.
LQCC ,QCC,SPC ,FMEA and FSSC Seminar Training under Manjushree techno-pack ltd.

PROJECT CARRIED OUT :-
Productivity Improvement.Power Conservation and Material Reconciliation

MY STRENGTHS:-
Experience in working more advanced machines & moulds made in Germany, Canada

Work Experience

Production Deputy Manager
From :- July 2015 To Till Date.
Company Profile:- Manufacturer Of Plastic Injection& (Isbm) Blow Molding Parts For Food Packaging & Pharmaceuticals Items Like Pet Preforms For Beverage Bottles , Caps Closures ,20lit Cane Jar,lids, Containers,blow Bottles Ect.

Job Profile :-
Working As A Incharge In Production .I Was Looking Production For Imm&isbm(27no,m/c)plant.
Ensure Process Setting/trouble Shooting On Fully Robot- Automation Pet Injection Molding
M/c. Ensure Mold Change & Product Change Over As Per Production Plan.ready Mold Offline/online.
Insure Mold Preventive & Hot Runner Refurbishmentmaintenance Plan& Shedule On Ht Counter Basis.
Ensure On New Mold, Rawmaterial &Color Trial.
Prepare Molding Shop Plan & Schedule To Meet Daily, Weekly & Monthly Target.
Prepare& Calculate Total Daily Actual Production Report (I,ii&iii Shift) Vs. Plan Sheet
Prepare Rejection % & Wastage % On Actual Production.raw Material Consumption Per Daily Basis.
Monitoring Process Variation, Cycle Time, Rejections, Wastages & M/c Down Time.
Insure New Product&system Devolpment In Shopfloor,kaizen Implement For Automation&training Men.
Ensure And Monitoring For Preventive Maintenace Like M/c,mold &Utility(dryer,chiller,fasti,c.t&air Compressor).
Ensure & Monitor Mold Room Incharge & Keep Mold,tools Part Spare Maintaining Indent Requirements.


Plant Engineer.
From :- June-2013 To May-2015
Company Profile :- Manufacturer Of Plastic Injection& Blow Molded Parts For Food
Packaging & Pharmaceuticals Items Like Pet Preforms For Beverage Bottles , Closures ,Paint Container, Crates, Lid,buckets, Blow Bottles & Household Ect.

Job Profile :-
I Am Looking On Production, Maintenance And Development For Pet Preforms,caps &Blowbottles Plant.
Ensure Process Setting, Production Change, Mold Change On Micro-processer Injection Molding.
Maintains Daily Production Report,m/c,mold,utility P.m Checklist Report, Plant Power Consumption .
Monitoring The Process Variation & Rejection % To Avoid Any Discrepancy In Production Line.
Monitoring M/c Downtime, Spoilage, Utilizes Raw Material And Manpower. Maintain 5”s Shop Floor.
Prepare Plan For Preventive M/c, Mold & Utility Maintenance As Well As After Identify Faulty On Mold And
Machine .Then Coordinate With Top Management, Tool Room & Maintenance Dept. For Corrective.
Ensure On Im Machine, Mold, Hot Runner & Utility Carry On Preventive & Breakdown Maintenance.
Ensure On New Mold & New Material Trial And Also Installs Inj. Molding Machine, Utility Ext.
Ensure On Required Spare Part For M/c,utility,mold,plant Equipment’s,
Prepare Manpower Schedule Plan, Control And Arrange Training To Improvement Skill.
Ensure On Fssc System Development And Requirement Documents Controlling.
Coordinate & Prepare Layout For Keep Raw Material, Packing Material, Tools, M/c Install, Store.

Shift Leader (Production & Maintenance)
From :- April- 2008 To May-2013
Company Name :- Amcor Rigid Plastic Asia Ltd

Job Profile :-
Ensure Process Setting/trouble Shooting On Fully Robot- Automation Injection Molding M/c.
Ensure Mold Change & Product Change Over As Per Production Plan.
Prepare Molding Shop Plan & Schedule To Meet Daily, Weekly & Monthly Target.
Prepare& Calculate Total Daily Actual Production Report (I,ii&iii Shift) Vs. Plan Sheet,rejection %.
Monitoring Process Variation, Cycle Time, Rejections, Wastages & M/c Down Time.
Arrangement Of Resources To Avoid Any Discrepancy In Production Line.maintain 5”s Shop Floor. Ensure
P.m On Im Machine, Mold, Hot-runner & Utility Preventive & Breakdown Maintenance.
Plan & Coordinate With Tool Room & Maintenance Dept. For Carryout Preventive & Breakdown
Maintenance Of Molds, M/c, Robot & Utilities.
Man Power Planning And Ensure Deployment Of Manpower To Meet The Schedule (Shift Wise).
Ensure &Coordinate With Management For Stock Raw Material, Packing & Spare Requirement Plan.
Timely Dispatch Of Finished Goods & Carrying Minimum Inventory.
Physical Verification Of Fg, Rm & Wip Inventory.coordinate Team Work.
Ensure On New Mold Material &Color Trial

Engineer
From :- Jan2007 To April 2008
Company Name :- Badve Engineering Plastic India Ltd

Job Profile :-
Handle Qa Iso/ts& Mr, Man Power And Ensure Deployment Of Manpower To Meet The Schedule.
Daily Actual Production Vs. Plan Sheet. Detail Study Of Production Line To Increase Productivity.
Implement Infrastructural Requirement To Increase The Capacity In Production Line.
Coordinate With Customer & Supplier To Ensure That The Quality Requirements A
Rating Workers & Prepare Skill Matrix. Ensure Implementation Of 5’s.
Root Cause Analysis & Ensure Formulation Of Section Wise Action Plan & Execution Of The Same.
Maintaining All Records As Per Quality Management System.
Review Of Iso & Ts Formats & Records & Undertaking Internal Audits.
Coordination With Iso & Ts Internal And External Auditors. Attending Quality Circle Meeting.

Associate Member
From :- Sep - 2003 To Jan - 2007
Company Name :- Tata Auto Plastic System India Ltd. Pune. Mh.

Job Profile :-
Ensure Process Setting On Robot Automation And Qmc Injection Molding M/c.
Production Change, Mold Change As Per Given Production Plan,
Prepare& Maintains Daily Production Report, Pms, Fpa& Msa Documents.
Monitoring The Process Variation & Rejection % To Avoid Any Discrepancy In Production Line.
Before Plan Start Identify Faulty On Mold &Machine & Coordinate With Tool Room & Maintenance
Dept. For Carryout Preventive & Breakdown. Ensure On New Mold,color & New Material Trial.