• Gender: Male
• Age: 35
• Designation: Product Technician
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Bangalore
• Work Experience: 12.4 Year(s)

Education

Bachelor of Engineering in Mechanical Department, VTU 2010-2013 – Result of 65%

Skill Sets

Software Skills
Catia V5R13
Rhinoceros
Auto-Cad
Mold-ex 3D software for Analysis.
SAP.

Work Experience

Product Technician –
From March 2021 to Till Date
Company profile- Manufacturer of injection moulding in plastic, expanded polypropylene epp & flexible production

Job profile-
Manufacturing and Process feasibility study for new project parts.
Design review for New project parts.
Supplier Quotation review, Negotiations & Supplier finalization.
Part price calculation.
Process plan preparation & capacity confirmation.
Gate design & mold flow analysis for Injection parts.
Prepare and issue mold specification sheet to supplier.
Manage CAD data from TG group and tool shops.
Mold design review and approval to supplier.
Injection molds & Press tool development for new projects.
Management of TPR (Tool Progress Review).
Attend tool trials at supplier / in-house and Injection condition set up.
Preparation of MSCN and approval.
Follow up and implementation of ECR / ECI and MSCN.

Product Engineer in NPD –
From November 2013 to February 2021
Company profile- automotive company based

Tool & Die Maker – June 2009 to June2010 (Implant Trainee).
Ramesh Enterprises – Mahadevpura, Bengaluru, Karnataka.

KEY SKILLS
Technical Skills
Manufacturing & Process feasibility study for New project parts.
Design Reviews of new Products and DFM feedback.
Engineering change Instructions(ECI), Engineering study Request(ESR) & Engineering change
Request (ECR) study & Implementation.
Knowledge on Styling of exterior and Interior parts design.
Knowledge on DFMEA and PFMEA.
Gate design for Injection parts on Catia Software & Mold Flow Analysis.
Knowledge on GD & T and working for VAVE activity for regular production parts.
Drawing study, BOM Preparation & Data management.
Process Design & Implementation of new products.
Tools Quotation review & Negotiation with supplier.
Cycle time study, Tonnage calculation & Part cost calculation.
Quotation comparison with all suppliers & fix Target price for the tools.
Contingency plan for the new project processes.
Knowledge of Injection molds, Press Tools, Die Casting, Airbag Assembly, Reaction injection process (Steering Wheels), Robot welding, Jigs & Fixture.
RFQ sheet preparation & supplier Quotation review and negotiation.
Injection parts tonnage calculation, Runner & Sprue wastage calculation.
Implementation of new Poka-Yoke systems & Kaizens for Airbag assembly.
Knowledge on PFMEA, Control plan, PFD, preparation.
Preparation of EHS, IATF & ISO-TS documents & Internal process Auditing.
Trouble shooting in Injection Molding & Trials.
Testing of Exterior, Interior & safety parts as per drawing requirement.
Creating & maintain records related to new product.
Operation of all type of conventional machines.
Handling of new projects.

Area of Expertise/Strengths
Manufacturing & Process feasibility study.
Designing & design review
Exterior, Interior & Safety part development.
ECR study & ECI Implementation
Customer & Supplier Interaction.
Airbag assembly process.
Internal Process Audit, Time study, capacity calculation.
Press Tools, Injection Molds, Jigs & fixtures.
Process design & implementation of new products.
Trouble shooting in Injection Molding & Trials.