Ref. No. : CA - 26203 - (Production - Extrusion – with 25.9 years in Plastic Industry)

Education

Masters in Business Administration (MBA) Specializations 2010
Post Graduate Diploma in Plastic Processing & Testing (PGD–PPT)2007

Skill Sets

16 Years 3 months (India, Ghana, Tanzania and UAE).

Innovative, Punctuality, Hard working, Positive attitudes towards my work,
Flexibility,, honest towards my work, Fast decision maker, self motivated
Excellent Leadership quality, Good personality, Good communication Skill towards lower profile people to high profile people
Ability of quick learning different new languages for easy communication with any people
Ability to motivated people, Ability to trend people as per their understanding.

Microsoft Office - Aptech Computer education, Orissa - 2006

Work Experience

Plant Manager
From: Dec 2023 to till date
Company Profile : Manufacturer and Suppliers of Shrink film, Stretch film, Plain & Printed Tarpaulin Sheet, HDPE Liner bags, HDPE & LDPE Plain bags, Euro punch bags, PPTQ(PP) Bags.

Job Profile :
Plan, organize, and manage day-to-day production activities to meet production targets and quality standards with proper documentation.
Monitor and correction daily production, wastage and breakdown report by individual machines and operators each and every shift prepared by shift supervisors and reporting to top management on weekly also Monthly basis
Monitor and analyse production KPIs, identify areas for improvement, and implement corrective actions and develop visual controls for the production floor, including Work order for each items
Ensuring completion of monthly production plan with best efficiency rates using the available resources and prepare all Machine performance report and individual employee performance report.
Quality Management:
Plan, organize, and manage day-to-day Quality control activities by time to time measurement of products dimension like thickness width length and weight of each product as per products specification to avoid customer complaint or rejection.
Participate any Supplier/Vendor, Customer, any ISO or any company audit and lead the department, make sure all documents and standards match the auditor requirement.
Approve the right products or reject defectives
Attend Customer complaints when required
Maintenance Management:
Plan, organize, and manage day-to-day all Equipment Maintenance activities with Engineering and Machine Maintenance team to develop maintenance schedules that assure minimum uptime on all machines throughout the facility and avoid compromising production
Plan and organize and maintain minimum stock of spare parts for each machines to avoid long term breakdown or Production loss.
Inventory Management:
Oversee inventory management, including raw materials, supporting materials, work-in-progress, and finished goods, to ensure optimal levels and minimize stock outs or overages.
Collaborate with the supply chain team to ensure the timely procurement of materials and supplies.
Give authorization to supervisors for issue any spare parts, Raw material or packing material from store dept.
Health and Safety Management:
Maintain a safe and clean working environment by enforcing health and safety guidelines and procedures and ensure that all employees are trained in safety protocols and adhere to them consistently.
Training and Guide Skilled and unskilled operators and helpers from start up to shut down of machinery also utilities to achieve production targets of machines also individuals safety
Cost Management:
Find ways to reduce production costs and Control operational costs within budgetary constraints while optimizing resource utilization.
Price Negotiation with Suppliers/Vendors
Calculate costing of new products or existing products as per customer specification with raw material mixing for sales team also for Management
Team Leadership:
Recruit, train staff to enhance employee’s skills and performance and manage staffing levels to meet production requirements while controlling labour costs.
Communicate and Resolve all factory and Employee issues
Reporting to managing director regarding factory activity on daily basis

Factory Manager
From : Sep 2022 To Oct 2023
Company Profile : Manufacturer and Suppliers of Carry bags, T shirt bags, Shopping bags, Biodegradable Garbage bags, Vegetable bag on roll, Smokey and Clear pouches, HDPE & LDPE Plain bags, Sufra table sheet

Production Manager
From : Oct 2015 To Aug 2022
Company Profile : The Gate Plastics Industries LLC,UAQ, United Arab Emirates

Production Manager
From :Jul 2014 To sep 2015
Company Profile : Shagoon Packaging Pvt Limited, Boisar, Maharashtra, India

Production Manager
From : Apr 2012 To Jun 2014
Company Profile : A one Products and Bottlers (T) limited

Current Employer:- The Gate Plastic Industries LLC, SMEG Group, Umm Al Quwain, UAE
Designation:- Production Manager
Duration:-- From April 2021 to till now
Production Manager
Feb 2019 to March 2021
Company name= Albaraka plastics industries llc
Company Profile: A Plastics extrusion processing industry involving flexible packaging products like different types of Oxo Biodegradable Printed and Non printed garbage bags, Anti-bacterial (Bactiguard) garbage bags also Sufra table covers.
Job Profile:
Machinery Used: Plastics Monolayer Blown Film Line also ABA Blown film Line, Online Rotogravure Printing machines, Flexo graphic Printing machine, Bag Making machines(Draw string, wave toff, Bag on Roll, Flat cutting and sealing Machines)

Production manager
Oct 2017 to jan 2019
Company name= Proppyl packaging ltd
Company Profile: Manufacturer of Plastics flexible packaging products like different types of 5 layer Nylon barrier Refinery Oil film, Mustard oil film, Ghee film Flour film, Lamination film, Salt film, General purpose film etc.

Production Manager
Sept 2015 to Sept 2017
Company name=Albaraka plastics industries llc
Company Profile: A Plastics extrusion processing industry involving flexible packaging products like different types of Oxo Biodegradable Printed and Non printed garbage bags, Anti-bacterial (Bactiguard) garbage bags also Sufra table covers.
Job Profile:
Machinery Used: Plastics Monolayer Blown Film Line also ABA Blown film Line, Online Rotogravure Printing machines, Flexo graphic Printing machine, Bag Making machines(Draw string, wave toff, Bag on Roll, Flat cutting and sealing Machines)

Manager Production(Extrusion)
Jul 2014 to Aug 2015
Company Name: Shagoon Packaging a group
Company Profile: Involves Manufacturer of plastics flexible packaging products like different types lamination film, Water film, milk film polyethylene bags(Printed and Non printed), HM Shopping bags and promotion bags (Printed also non printed) also HM Liner bags, Polyethylene Liner bags, Grocery Polyethylene bags etc by using Plastics Monolayer Blown Film Line also Multilayer Blown film Line, Rotogravure also flexo Printing machines, Cutting and sealing machines.
Also having reprocess machine for produce RP granule/pallet material from HM and also polyethylene wastes.

Manager Production (Extrusion)
April 2012 to June 2014
Company Name: Mohammad Enterprises (T) Limited.
Company Profile: Involves Plastics Processing or flexible packaging industries for processing of lamination film, Liquid packing film, Liner Bags, HM Shopping bags also promotion bags, Grocery Polyethylene bags, Green house film etc by using Plastics Monolayer Blown Film Line also Multilayer Blown film Line. Also Processing of Plastics PP and PET Sheet for making PP and PET Cups, Glass also container for packing of water and Beverage products(Juice) by using Monolayer sheet Line Machine and Multilayer Sheet line Machine(Both PP also PET) and Thermo Forming Machines.

Manager Production (Extrusion)
Nov 2010 to Nov 2011
Company Name: Polytex Industries (GH) Ltd.
Company Profile: Involves Manufacturing of plastics flexible packaging products like lamination film, Plain polyethylene bags, Milk packaging films, Liner Bags, HM Shopping bags also promotion bags, HM water packaging films (Printed also non printed),Grocery Polyethylene bags, Green house film etc by using Plastics Monolayer Blown Film Line also Multilayer Blown film Line, Printing machines, Cutting and sealing machines. also Manufacturer of Plastics woven sack bags by using Tape line machines, Both-even m/c, Sack cutting m/c, Sack printing m|c, Looms, Sewing machines Recycle machines Aglometer Grinding machines etc.

Job Profile:
Complete Responsible of Production and Shop floor management
Follow up with sells / Marketing Dept collect production order from different customers on weekly basis also daily basis when customer or market demand.
Production Planning and prepare of production schedule on or before customer commitment
To do raw material planning with purchase dept.
Authorization of work order to shift in charge / Supervisors for individual machines and ensure it work as per schedule
Overhaul time to time Raw material mixing to ensure what Recipe is required each and every products or customer requirement as per SOP.
Overhaul Start up machines for regular production or new products to ensure all Process parameters is followed by operators is as per SOP
Overhaul time to time measurement of products dimension like thickness width and length of each product as per products specification to avoid customer complaint or rejection..
Follow up maintenance team and work with them for any machine break down when needed.
Develop and implements SOP to reduce waste, meet applicable regulatory standards
Development of New products as per market or customer requirement etc
Troubleshooting of machineries also products when needed.
Calculating and overhaul production target of individual machinery as per product dimension,
Overhaul and correction daily production, wastage and breakdown report by individual machines and operators each and every shift prepared by shift supervisors or in charge and reporting to top management on daily basis.
Overhaul and correction monthly production, wastage and breakdown reports with individual machines also operators prepared by in charge and reporting to top management on monthly basis.
Planning and cooperating with maintenance experts for daily, preventive & predictive maintenance / repair schedules of various machineries, and Utilities to increase machine safety and long term reliability.
Monitoring complete production cycle from Raw material mixing to end production
Give authorization to supervisors for issue any spare parts or packing material from store dept and send production to store dept
Planning, prepare and giving authorization to in charge for hiring manpower as per job order
Short out workers and staffs problems also complaints
Training and Guide Skilled and unskilled operators and helpers from start up to shut down of machinery also utilities to achieve production targets of individual machines also for safety of m/c
Trend and guide operators for any new job order or any changes of products.
Arrange conference with colleagues of production maintenance also quality dept. on weekly basis or when needed for team work ,safety and smooth operation on shop floor
To ensure that all the staff follow companies SOP
Communication with customer for any product issue and any new development of products
Preparation of the product as per scheduled commitment within the stipulated time ensuring total customer satisfaction.
To ensure that commitment given to client/marketing is followed  in case of alteration to be inform well in advance to the sales dept or GM
Follow up purchase dept or direct communication with vender for spare parts authorization by top management.
Reporting to Top management (GM) regularly of daily activity.
Industries : Blown film Lines /Woven sack Extrusion/Plastics Extrusion.

Executive Service Engineer
Feb 2007 to Oct 2010
Company Name: Rajoo Engineers Ltd.
Company Profile: Involved in Machine manufacturing for Plastics Blown film Extrusion m/c s like Mono & Multilayer blown film plant, Mono & multilayer Sheet line, Cast film plant, PPTQ Blown film machine, XPS Foam sheet line, XPS and PP Thermoforming machines, Box Strap m/c, Pipe plant, Recycling m/c, PVC extrusion etc.
Job Profile:
Complete Installation, commissioning, operation & Maintenance of Mono & Multilayer Plastics blown Film extrusion Plant. Mono& Multilayer plastics Sheet extrusion Plant. Cast film plastics extrusion plant, PPTQ Blown film extrusion Plant. Thermo forming Machines etc
Attending and troubleshooting technical queries of customers.
Selection of all plastics extrusion grade Raw materials for different type of Extrusion m/c for Processing.
Arranging conference on shop floor for training and guide to production, maintenance team of customers for proper handling of machineries.
Reporting to management (Service manager) on daily basis about over all activities.
Industries : Plastics Extrusion Machinery Mfg.

Industrial Training
Supported Institute:- Central institute Of Plastics Engineering &Technology (CIPET).Govt.of India for PGD-PPT Course
Supported Company:- M/S Durgapur Polymers, Durgapur, West Bengal, India .
Designation:- Trainee Production cum Quality Engineer
Training Duration:-From Aug 2006- Jan 2007 (6 Months)
About Company: An ISO Certified company involved Plastics Processing or flexible packaging industries by using Plastics Monolayer Blown Film Line and Multilayer Blown film Line also different PVC Pipes By using PVC Extrusion Machines.

Industrial Project
Project Topic :- Plastics Extrusion Machinery and its products.
Course: Post Graduate Diploma in Plastics Processing & Testing (PGD-PPT)
Supported Institute: Central institute Of Plastics Engineering &Technology (CIPET).Govt.of India
Supported Company:- M/S Durgapur Polymers, Durgapur, West Bengal, India.

Interactions
Top Management
Sales & Marketing department
Store and purchase department
Maintenance department
Quality control – Testing lab
Human resource department

Special Industrial Safety Training
Subject: Safe use of machineries
Fire fighting
First Aid
HSE Induction
Trainer: Tatweer Industries Inspection Services, Abu Dhabi, UAE

Blown Film Extrusion
Mano layer Blown film extrusion m/c
A-B-A 3layer blown film extrusion m/c
Multilayer blown film extrusion up to 5 Layers m/c
Sufra /Table cover blown film m/c
Down ward PPTQ blown film extrusion m/c
Stretch film Machine (XINHUIDA CHINA)
3 Layer Tarpaulin Blown film M/C(Take up 4.4 Mt)
Conversion/Bag Making
Draw String Machine
Garbage Bag on roll Machine
Vegetable Bag on Roll Machine
Wave top bag on roll Machine
Side sealing Machine
Bottom sealing machine
T Shirt bag making machine
Flat bag cutting machine
D cut handle bag machine
Shrink wrap machine
Slitting Machine
Printing Machine
Two and 8 Color Flexographic printing machine
One and 3 Color Rotogravure
Reprocess Machine
Plastics waste reprocess machine
Sheet Extrusion
Mano layer PP & PET Sheet extrusion machine
A-B-A 3layer PP & PET Sheet extrusion machine
Thermoforming Machine
PP and PET Thermoforming machine
Extrusion Machine Brand
Rajoo Engineers
Kolsite Kabra Extrusion technic
Shubham Extrusion
Hyplas Machine
Atlas Machinery
Heming stone Machinery
Faha
Five star
Ashok Machinery
SM Engineers
DONGGUAN XINHUIDA(China)Conversion/Bag making machine Brand
Lung Meng
Hyplas
Chao Wei
Hemingstone
Rolomatic
Mechplus
Balaji Machinery
Side Sealing Machine
Vishva
Hyplas
Balaji Machinery Flex gravure and Rotogravure Printing Machine
Gehlot
Hyplas
S A Automation
Recycled Machine
Polystar
Gaurav Engineering
Material Used
HDPE,LLDPE, mLLDPE, LDPE,PET,PP,PVC,CACO2(Filler),Talk Compound(TPT), Color MB, Scented MB , Anti block Oxo Bio Degradable (OBD),POLYISOBUTYLENE(PIB) and Recycled material etc.
Testing Equipment Used
Tensile Tester, Dart Impact Tester, Opacity Tester, Ash Content test, Shrink film test and so on.

Product Knowledge
Stretch film
Shrink film
Mulch film
Plain and Printed Tarpaulin Sheet
Printed and Plain Shopping bags
Biodegradable Bag on roll Garbage bags
Biodegradable Star seal Bag on roll Garbage bags
Biodegradable Wave top Bag on roll Garbage bags
Bottom Sealing HDPE/LDPE Garbage bags
Biodegradable Scented Garbage bags
Antimicrobial Garbage bags
Bottom sealing HDPE/LDPE clear bags
Biodegradable Printed and Plain Draw string bags
Printed and Plain T shirt bags
Sufra Compact roll and table sheet
Side sealing HD & LD bags
Bag on roll Vegetable Clear and Milky rolls
Smoky Clear and Milky pouches
LDPE TP bags
Water Pouches packing film.
D Cut and Euro punch handle Bags
Loop handle bags
Printed Laundry bags
All PP Thermoforming product
All PET Thermoforming product
HM and LDPE industrial Liners

Future Goals

am having more than 17 Years and 4 Months experience as Plant Manager, Factory Manager, Production manager and
Service Engineer in the field of Flexible Packaging / Plastics Manufacturing industries in reputed companies in India, Ghana (West
Africa), Tanzania (East Africa) and UAE (Middle East).

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