• Gender: Male
• Age: 42
• Designation: Plant Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 20.6 Year(s)

Education

M.B.A (Master of Business Administration) 2008-2009 under N.I.B.M (National Institute of Business Management) Chennai.
PGD-PPT (Post Graduate Diploma in Plastics Processing and Testing) in 2003-2005, Under CIPET (Central Institute of Plastics Engineering and Technology), Hyderabad.
PG-DCA (Post Graduate Diploma in Computer Application), Soft Tech Institute, Orissa.
B.Sc. (P.C.M), 2001-2003, Under F.M University. Odisha

Skill Sets

SKILL TEST:
Specializing in Plastic Processing, Testing & Maintenance.
New Project setup ,Machine installation, commissioning & erection
Specializing in PVC-Pipe Extrusion,
HDPE- Pipe Extrusion,
Extrusion Blow Molding (Single/Double/Tipple…. up to 6 layers)
Injection Molding,
Roto-Molding

Work Experience

Plant Manager
From Dec-2013 to till date.
Company profile- Manufacturer of PVC/HDPE Pipes & fittings, Blow molded Water storage tanks & House hold drums, Injection molded house hold items, and Roto molded water storage tanks & any other items

Job profile-
Overall Plant operations of the plant in the role of Plant Head.
Over 16 years of experience in Pipe Extrusion process, Blow Moulding process, Roto Moulding process, Injection Moulding.
Expertise in Pipe Extrusion process & Blow/Roto moulding 1 Litre to 2000 Litre Containers,XL Ring HDPE Barrel, All Type of Industrial Packaging containers. Water Tanks up to 5000 Ltrs in Blow Moulding.
Sound Knowledge: Hydraulic, Mechanical, Electrical, PLC, Moulds, All types of Plastic Moulding Machines & Utilities FMCG products, House Hold products, insulated products etc.
Experience in driving PPC, Product Development, QA, Vender Management, Technical Service to customer, SAP Lean manufacturing practices, Budgeting Resources, Man Management & Cost optimization.

Achievement: Start up new Factory/ Production
Technical service & support activities.
Enhance Plant Efficiency and Productivity and day to day activities.
Planning, Executing Production & Maintenance.
Implementing Lean Manufacturing Techniques and Programmes (5S/KPI/KAIZEN/PPE)
Looking & hands on experience in various Quality Management system like ISO 9001 -2008, 14001
Ensure the production as per the Budget, plan & quality specifications
Sales and Business development and Strategic market planning.
Reductions of Costs - Optimum utilization of Resources.
Analyze & controlling daily-weekly-monthly-yearly Production targets.
Planning of workforce, shift management activities.
Planning raw materials, maintaining safety & comply with IMS procedures.
Bringing down the equipment breakdown & achieving annual targets and limits.
Optimizing men, machine& material utilization to achieve production targets.
Complete in-process quality control & continuous improvement techniques.

Sr. Executive -Production & Planning
From Dec-2010 to Dec.2013.
Company profile- Manufacturer, Supplier & Exporter Of HDPE Bottles, Polythene Bags, Bulk Bags

Sr.Production In-charge- Engineer cum Q.C
Chemplast Sanmar Ltd, (Trubore Piping Systems). Shinoli-M.H, Since Aug-2008 to Dec’10.

Sr.Engineer-Production cum Quality
Sintex Industries Ltd. Nagpur, Since July ‘06 to July ’08.

Engineer-Production cum Q.C
Time technoplast Ltd, Daman, Since Jan ‘05 to June ’06

Engineer-Production cum Q.C
Godavari Plasto Container Pvt.Ltd, Hyderabad, Since Aug ‘04 to Jan’05.

FUNCTIONAL EXPERIENCE:
Responsible for Production, Quality, Maintenance and all Auxiliary Activities.
Production planning, Control & Online Inspection
Machine installation, Commissioning & erection.
New project planning & setup.
Maintaining daily reports and reporting MD
Involved day-to-day production in maintain quality of the product as per BIS standards, DGS & D and any other standards required by the customers
Minimize the production rejections and wastage controls
Inspection incoming raw materials and finished products as per standard specification
In line testing responsibility as per STI Control level and various testing conducted as per IS
Maintaining records pertaining to quality records & Reporting of testing equipment’s calibration time to time
Improve Quality of the Product
Executing PPC focusing Lean Manufacturing
Implementing Corrective, Preventive & Preventive Maintenance
Ensuring Optimum use of 4M
Releasing weekly Schedule for quality & Concerned Dept.
Maintain FIFO as well LIFO based on the needs for Material Movement (Raw/Finished)
Taking DOE / trials of new Molds and Valid them
Handling customer complaints and taking effective CAPA
Implementation of quality systems & 5’s activities
Control of rejection & component standard weight with quality product
Implementation of ISO 9001:2008
Conducting all third-party, CIPET inspection and BIS inspections

EXTRA TECHNICAL EXPOSURE TO TESTING EQUIPMENT'S:
M.F.I (Melt Flow Index)
Density
C.B.C (Carbon Black Content)
C.B.D (carbon Black Dispersion)
Opacity
Top Load Resistance Test
Deformation test
Stack Load Test
Vibration Test
ESCR (Environmental Stress Cracking Resistance) Test.
V.S.T (Vicat Softening Temperature)
Reversion Test
Axial Shrinkage Test