• Gender: Male
• Age: 53
• Designation: Plant Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India, Kenya, Uganda
• Notice Period: 30  Days
• Preferred Location: Hyderabad
• Work Experience: 26.4 Year(s)

Education

MBA: NIBM - INDIA

Skill Sets

Skills
Leadership and team building
Production Management and cost reduction
Strategic planning and scheduling and stream line management
Asset care management
Quality standards control
Business development
Safety, quality and HACCP
Operations management and steam line operations

Work Experience

Plant Manager
From 2014-02 - 2021-02
Company profile- production of various types of food and beverage products, such as natural fruit juices, bottled drinking water

Job profile-
Day to day operations and planning of production, product quality-packaging-dispatch and sales - customer expectations and increase production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards.
Proficiency compliance to HACCP, ISO9000: 22000 systems in plant.
Maintaining GMP and ensuring work through LEAN and KAIZEN on regular basis to improve plant efficiency and quality standards – RCA, waste reduction, cost-cutting and continuous improvement in process and quality.
Supervising routine maintenance of plant equipment and utilities and provide energy saving solutions.
Operation/maintenance UHT/aseptic processing, Pet Bottle, Tetra lines, Husky – HYPET and HYCAP Injection machines, PPR pipes and fittings line and related utilities and achieving high production targets with minimum downtime
Identify and prioritize equipment/systems maintenance which may impact in process/end product quality and production.
Creating team-based environment encouraging open communication and seeking input regarding production, safety, and quality issues.
Reduced breakdown by 10% and increased production by 10%.
Worked on condensate recovery, R.O reject water utilization and 10% savings on biomass fuel.
Reduced maintenance cost 10-15% through effective control.
Executed new projects – CSD line, tetra line, ROTO mold plant and tetra recycle plant installation and commissioned.

Chief Engineer
From 2006-10 - 2012-10
Company profile- The Company manufactures, supplies, and exports beers

Job profile-
Scheduling &Planning daily operations and production, quality and packaging
Assisting the Quality Assurance in development of new products/processes and improve current products/processes- Batch preparation, ethanol filtration, blending and packaging
Handling of new projects and maintenance of the plant, Brewery Plant, distillery plant, bottling lines and related utilities (Glass bottling line, Pet line and can lines). Achieving high production targets with minimum downtime
Maintaining GMP and GHP in the plant to its standard and ensuring the work through TPM, KAIZEN on a regular basis to improve the line and plant efficiency and skill of all staff.
Developing and effectuating TPM schedule, managing maintenance schedules and achieving Zero Accident in the entire Factory.
Reduced breakdown downtime and increased production rate by 15%.
Achieved 5% energy saving on condensate steam.
Reduced maintenance cost by 15- 20% through effective control.
Enabled in-house fabrication of required skids, tanks, and gantries instead of outsourcing from vendors, saving 20% cost
Installed Brewery; of capacity of 65hl brew-house, tank farm, bright beer tanks, utilities, and bottling line capacity 12000bph.
Installed and commissioned Pet blowing plant, Spirit blending system, process tanks, utilities; Boilers, H.P, L.P compressors, chillers, bottling machines and a complete line

Plant Manager
From 2001-10 - 2005-10
DESBRO ENGINEERING LTD, Nairobi, Kenya

Job profile-
On site project engineer and in house workshop in charge Fabrication of equipment, turnkey projects, services contracting and Design of beverage process tanks, Jacked tanks.
Installations, commissioning, servicing of boilers, hot water generators, thermal fluid heaters and water treatment plants like softeners, DM plants and reverse osmosis plants, Ultra filtration plants and effluent treatment plants and design of steam piping.
Supervision of fabrication workshop - welding, process tanks, skids blending tanks and other related food process equipment's
Projects Completed.
Diani Beach Resort -Electrolux kitchen equipment, and 10m3/hr. R.O plant in 2005.
Mwanza bottling co. Ltd (coca cola), Tanzania, - Water treatment system, capacity of 50m3/hr flow rate.
OZZEBECO Breweries- brew house capacity of 65hl brew house, tank farm, bright beer tanks and R.O and boilers.
One Products ltd, Dar ES Salam - Mineral Water treatment system R.O - capacity 15m3/hr
Developed and initiated projects, managed costs, and monitored performance

Service Engineer
A&M TECHNOLOGIES PVT LTD, Hyderabad, INDIA
From 1995-03 - 2001-08
Job profile-
Installations, commissioning, and servicing of; boilers (biomass/oil/NG fired), hot water generators, thermal fluid heaters and incinerators, water treatment plants like softeners, DM plants and reverse osmosis plants, effluent treatment plant, steam piping.
Design and Construction of water treatment plants and site installations.
Ensure that Health, Safety, Security and Environment (HSSE) is value of maintenance work and that HSSE culture is always observed.
Resolved issues relating to water plants and boilers, improved reliability through maintenance producing 20% savings.