• Gender: Male
• Age: 54
• Designation: Plant Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Work Experience: 28.3 Year(s)

Education

Diploma in Plastics Engineering.

Skill Sets

Experience in the field of Plastics Injection Moulding & Flexible Packaging Industry.
Expertise is strong administration with system in place, production operation, Man Management etc.

MS Office, ERP   & Sap Systems

Leadership, High level of leadership qualities.
Technically expert in Injection Moulding, Injection Blow Moulding,Extrusion Blow moulding & flexible packaging converting operations .
Systematic approach, Developing and making systems and SOP’s as per the requirements of the process and believe in working with systems only.
Extensive knowledge of all systems as QMS of ISO, HACCP, BRC- IOP etc. Trained as lead auditor while QMS implementation.
Reporting and MIS generation for continual improvement,
Man management, lead a team of 200 employees.
Production, planning and control are the key core competencies in which I have extensive experience and exposure.
Expert in making systems for process controls which results

Work Experience

Plant Manager
Since 10th January 2018 To Till Date
Company profile- leading plastic products manufacturer

Job profile-
Provide leadership and coordination of manufacturing, Production, Quality assurance,
and plant maintenance task directly.
To determine the best and logical sequence of operations and effect its
implementation in the commercial process.
Production Planning & Control. (Includes production planning, routing, development of
production schedules, Dispatch, Follow up , Inspections and corrective measures .
Quality Planning & building Quality in the manufacturing processes for mass
production.
Ensuring that the production is cost effective.
Develop and implement plans to efficiently use Material, Labour and Equipment to
meet production targets.
Develop & implement equipment maintenance schedules. Direct the maintenance
team and repair of plants machinery & systems in general.
Manpower Requirement Planning & Capacity Requirement Planning.
Identifying training needs.

Works Manager 
Since May 2014 to Dec 2017
Company Profile: Leading rigid plastic packaging manufacturer of innovative polymer products to industries like paint, personal care, agro chemicals, health care, confectionery, lube and retail household products. 

Job Profile:
Reporting to Vice President (Operations)
Provide leadership and coordination of manufacturing, Production, Quality assurance, Mould, and plant maintenance task directly. 
To determine the best and logical sequence of operations and effect its implementation in the commercial process. 
Production Planning & Control. (Includes production planning, routing, development of production schedules, Dispatch, Follow up, Inspections and corrective measures .
Quality Planning & building Quality in the manufacturing processes for mass production. 
Monitoring product standards and implementing quality-control programs.
Ensuring that the production is cost effective.
Develop and implement plans to efficiently use Material, Labour and Equipment to meet production targets.
Develop & implement equipment maintenance schedules. Direct the maintenance team and repair of plants machinery & systems in general. 
Manpower Requirement Planning & Capacity Requirement Planning.
Identifying training needs. 
Train or oversee training of employees in the use of existing and new equipment or production techniques for continual productivity improvement. 
Track competencies of subordinates and provide leadership and development as required to achieve the objectives
Responsible for the selection of right manufacturing resources in general and maintain accountability,
Preparation of periodical (daily/monthly/quarterly/annual) Reports and Statistics related to MIS reports for production. 
Engineering support pertaining to existing and proposed product-lines/process requirements
Monitor and provide 100% accountability of both the material consumption in the manufacturing activities and WIP inventory, with variances due to efficiency and quality issues. 

Factory  Manager 
July 2002 to May 2014
Company Name: Kris Flexipacks Pvt. Ltd
Company Profile: Manufacturer of all kinds of Labeling & Flexible Packaging Products 
Founded in 1984 by three young enterprising ‘Sheth brothers’ & have plants  at Daman, Pondichery, Tirupur, Noida  & Himachal Pradesh & Turn over is about 250 Crores. It has become the most preferred supplier for FMCG & MNC's like  GSK, Coca Cola, PepsiCo, Johnson & Johnson, Unilever, Cadbury’s, Reckitt & Benckiser, Heinz, Nestle, Marico, Colgate, Amul, Dabur just to name a few.
Job Profile:
Reporting to Managing Director
Achievements in KFPL
Leading a team of 35 staff employees which include Managers, Executives of various functions like Commercial, HR & Admn., QA, QC, R & D,Engg. And Maintenance & total employees including staff and workers is 200.
Developed various systems for smooth operations in the organization by which every department can be converted in to the higher efficiency and performance is monitored and improved on a real time basis by which we are able to appraise and  improve on a day to day basis rather than conducting post mortems on the issues .
Commissioned A Flexible Packaging Industry's M'cs Like High Speed MLS & ELS Rotograveur Printing M/c's,c.i Flexo Printing M/c, Imported Slitting M/c's, Rewinding M/c's,doctoring M/c's ,Gluing M/c's & Cutting M/c's & Also Various Others Plant Utilities Like Compressors, Ahu’s, Ro Plant, Chilling Plant, generators Etcs.
Commissioned & handled  different types of injection moulding m/c's with diff. types of technology & also with processing of diff.types of plastics materials
Developed the 5 S cultures in the organization and divided entire plant in all areas with area owner responsible for each areas and maintained high level of ownership, housekeeping and controls.
Developed systems in each production area from production to dispatches with service function systems in QA/QC, Engg. and Maintenance to take the turn over from 20 crs. in 2006/7 to 80 crs. in 2010/11. This increase in sales was so smooth that no one felt that we are struggling hard to achieve targets. Systems were made and people followed the systems religiously which lead to this achievements.
Successfully cleared all  the audit  for plant certifications like ISO -9001 , BRC-IOP  & also customers audits by third party for  GSK (level -1 & 2), Social audit for Hindustan Coca Cola, Code of Conduct audit & also for HUL, Marico, J n J, Pepsico Etcs.

Production Manager
July 1999 to June 2002
Company Name: Polyset Plastics Ltd
Company Profile: Manufacturer of all type of House hold Articles, Furniture, Industrial moulding, Railways & Defence items since last 30 years with plants at Halol, Daman, Goa and Talasari & turnover is about 80 crores.
Job Profile:
Overall responsible to run the plant efficiently by giving the maximum production with minimum wastage & with good acceptable quality.
Asst. to GM  in Implementation of technology  & new product, vendor development,Industrial molding development for appliances industries like Godrej, Videocon, Symphony etc .

Injection Moulding Dept. Incharge 
August 1996 to June 1999
Company Name: Shree Rama Multi Tech Ltd.
Company Profile: Manufacturer of multi laminated squeeze Tubes, Multi stickers, Multi films in India since last 20 years. SRMTL situated at Kalol & turnover is about 150 crores.
Job Profile:
Totally responsible for Production, Planning and Quality Control  dept.
Also responsible for tool room & utilities. 
Development of New Moulds & suggest modifications in running moulds.
Member of TQM implementation cell.
Waste elimination, cost reduction & improve productivity.
Co-ordinate with other departments like Marketing , Purchase & Logistics.

Production In charge 
Feb 1995 to August 1996
Company Name: Cadila Hospital Products Ltd
Company Profile: Is the well known Pharmacutical Company in India & it manufactures Diff. Types of Disposable syringes, Gloves, Medicines since last 40 years. CHPL having plants at Kadi & Ahmadabad  with turnover is about 1000 crores.
Job Profile:
Give higher production with good acceptable quality & also with minimum wastage.
Give suggestion for processing guidelines.
To make manpower planning with higher authority according to requirement.
Arrange to prepare monthly production report & m/c breakdown report

Production Engineer 
Jan 1992 to Feb 1995
Company Name: Prince Plastics Limited
Company Profile: Largest manufacturer & exporter in the field of household items, Diff. types of Crates, Furniture items, PVC SWR drainage systems & Blow moulded articles since over last 40 years & Turnover is 100 crores
Job Profile:
Planning & Monitoring of production of shift.
Take trails of new moulds & new materials and give feed back to higher authority.
Arrange to load moulds in minimum time & produce articles with good quality.
Trouble shooting of moulding defects.
Standardise process data sheet and follow up.

Undergone various management development programmes in the fields of:
Time Management.
Effective Communication and Presentation Skill.
Leadership & Managerial skills.
Work shop on Talent management.
Total Quality Management.
Housekeeping & Waste Elimination. ISO 9002 Quality System.
Training on Inks, medium and paint by Coats of India.
Seminar on Modern packaging and its uses in May 08 at IIP.
Internal quality auditor programme on ISO.