• Gender: Male
• Age: 54
• Designation: Plant Head
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 25.3 Year(s)

Education

MBA From Binayaka University in 2015

PGD in Plastic Processing Tech. From CIPET, Bhubaneswar in 1993

B.Sc From Utkal University, Orissa, India in 
1991 

Skill Sets

Experience in Production Operations, Project work, New plant setup & plant maintenance in India & abroad
Well versed in formulating production plans & strategies and conducting product development & effectively business development by cost reduction with existing resources.
Up held the budgetary profit size by cost reduction with existing resources.
Proficiency in plastic processing (injection , blow moulding & extrusion) strategies, procedures and methods; diagnosing breakdown problems; monitoring and controlling maintenance costs.
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man-days, production cost, raw materials and energy consumption.
A keen planner and expertise in SAP system.

Computer Proficiency:  PGDCA from NIIT Bhubaneswar, India in 1992

Work Experience

Plant Head
Since March 2020 - Till date
Company profile- manufacturing the AUTOMOBILE plastic injection moulded parts with assembly

GM
Since 2017 to 2020
Company profile- manufacturer & exporter of plastic corrugated sheet, Corrugated boxes, Printing Boards, partition boxes, air bubble film & pet straps, foldable crates, pet perform & reprocess plastic granules.

Job profile-
Production & maintenance – Strategic Planning, Allocation of resources, Auto data collection,
Target achievement, MTBF, MTTR & TPM
Daily monitoring of all plastic machineries & equipment's efficiency with action plan.
Trial & approval of new dies & tools
Quality – Product testing, Process parameter, % of rejection control, No of customer complaints
Operational efficiency – Reduce process loss, rework, wastage, process cost, energy consumption.
Maximum Capacity utilization, OEE, Control Utilization of water & electricity.
Process Improvements – 5S, Kaizen (PQCDSM), TQM, KRA & KPI set, Skill matrix & employee
training.
EHS – Ensure all safety protocols with plan & execution, orientation Training
Project management – Commissioning new plant & execution, New product development Team
Building & labour management.
Plant Management – Daily MIS, Inventory control FG, RMC set, product realization cost monitor,
OpEx, P&L, budget, Time delivery, Development of manufacturing & HR guide line, Sales target
achievements.
Vender development
Training & seminar conduct for all employees
New product development as per market demand
Maximize profit considering market competition & customer satisfaction.

Works Manager / Plant Head (Protective Plastic Packaging Division) 
Supreme Industries Ltd
Since 2015 – April 2017
Company Profile: Manufacturer of Foam, mattreses, air bubble film, plastic packaging, HDPE/UPVC pipes & furniture's.

Manager (Operation Head) 
2007 to 1015                  
Company Profile : Manufacturer of meters, energy meters, CFL, MCB & Plastic moulded components (domestic & industrial meters)
Job Profile : 
Achievements
New plant set-up (four projects) with latest technology of auxiliary equipments & utility systems.
Maximum utilization of the equipments with effective production & implements of cost saving technology.
SAP implementation.
Strategic planning, New vendor development & their up gradation with technical support.
Effectively carried out preventive machine maintenance to avoid machine break down cost.(electrical, hydraulics & mechanical)

Manager (Plastic Moulding) 
2004 to 2007
Company Name : NIPA International (P) Ltd
Company Profile : Manufacturer of Electrical switches & Accessories, Aircraft Compasses, moulds & dies, Railway GFN Liners

Sr.Engineer (Maint. cum Prod.)
Apr 2001 to Apr 2003
Company Name : Top Industry Ltd.
Company Profile : A first growing industry  in the field of house hold & consumer products and exporter of Plastic products to neighbouring countries. It has 50 injection & blow moulding machines
Job Profile :
Achievements
Successfully handled modification of old machines with new circuit diagram (electrical & hydraulics) and managed the complete utility system. New plant set-up with complete utility installation.
Streamlined the complete system development process for enhancing proficiency.

Asst Manager-Production
1998 to 2000  
Company Name : Mag Filters & Equipments Pvt. Ltd
Company Profile : Manufacturing Injection Moulded Items, Logo & Filters for auto industry
Job Profile : 
Achievements
Played a pivotal role in increasing the efficiency level of production & device systems of control/quality. 
Efficiently developed the process control standard and attained higher productivity with minimum man power allocation, along with effective machine handing and better production & quality.

Exposures to Machines Plastic moulds & Polymers
Injection moulding machines, Compressors, screw compressors & Dryers, Injection stretch blow moulding machines (PET), Generators, UPS systems & LT panels, Blow moulding machines, Motors, Pumps & Blowers Auxiliaries equipments, Dehumidifiers & CCS systems, Cooling towers & water treatment plants
Oil filtration machines, P.C, ABS, Nylon, PP, PPCP, SAN, Delrin, Scrap grinders & filtration process, PET, PVC, HDPE, Testing equipments & RM testing, New mould trials & correction

Sr. Engg. (Plastic Moulding)
1994 to 1998
Company Name : Hindustan Syringes & Med. Devices Ltd.

Training's
One year industrial training on plastic injection moulding from Milton Plastics Ltd. in 1994.
ISO 9000 & QS System in 1999, SAP.
Short-term programmes on FIFA, FMEA conducted by Sony India in 1994.
System Development & Quality awareness organized by Milton plastics in 1994.

Knowledge Purview
Production Planning Control, PP module
Planning day-to-day activities, production schedules, implementing quality tools and allocating work for achieving of monthly production targets.
Strategic planning of complete manufacturing operations & ensuring smooth functioning of the plant to achieve the set targets as per quality standards.
Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them.

New product design & new mould trials & corrective action
Interfacing with R&D for necessary modifications in different types of Moulds and testing the same to ensure. 
Coordinating with customers for understanding their technical requirements and facilitating the internal depts. 
Facilitating new product development initiatives with key focus on QCD (Quality, Control & Delivery).

Operations & Maintenance
Planning and effecting preventive maintenance schedules of various machinery and instruments to increase machine up time / equipment reliability; thereby accomplishing planned production targets within budget.
Proactively identify areas of obstruction / breakdowns and take steps to rectify the equipments through application of trouble shooting tools. 
Managing & maintaining the inventory & documentation as per ISO standards for seamless operations.
Supply chain management & vender developments for enhancing productivity and augmenting revenue.

Material Management, MM module
Material procurement & purchase planning, ensuring continuous supply at optimum costs.
Coordinating with vendors for communicating specific requirements for new products to be developed. Synchronizing with Production, Purchase, Marketing, and QC Departments to achieve organization goals.

Quality Control
Developing of standard maintenance and operation procedures and ensuring adherence to the same.
Establishing quality parameters and quality limits for production activities.
Conducted an effective analysis of customer complaints for addressing the same and ensuring satisfaction.