Ref. No. : CA - 32387 - (Production - Moulding – with 29.5 years in Plastic Industry)

Education

4 Years Diploma in Plastic Engineering from Bhagubhai Mafatlal Polytechnic, Vile Parle, Mumbai in 1990
Modules Covered: Mould Design, Plastic Plant Equipment, Plastic Product Design & Testing, Production Management Processing of Plastics

Skill Sets

Plant Operations
Team Management
New Product Development (NPD)
Quality Management
Customer Relationship Management
Quality Systems (TS/EMS/OHSAS)
Continuous Improvement
Liaison & Coordination
Rejection Analysis & Control
Customer Complaint Analysis
Defect Management / New Product Development
Feasibility Studies
Cost Saving Initiatives
Reports & Documentation

Work Experience

Plant Head
From - May 2021 to till
Company profile - Health Equipment,Body Building & Gym Equipment,Sports Goods.

Job profile -
As Plant Head, responsible for entire plant operations; which includes, Injection Moulding Processes, Maintenance, New Product Development (NPD), Tool Room, Assembly, Purchase, Accounts, Human Resource, Quality & Customer Handling.
Entire operations of Press shop, which includes, Press Machines, Powder Coating, Plating, Hardening, etc.
Mainly supplying to Automotive 4W & 2W, Godrej, & Furniture Purposes.

Managing the overall Plant Operations, mainly focusing on Top Line and Bottom Line profitability.
Overall responsible for efficient up keeping of the Plant and growth.
Handling the customers; with key focus on business growth year on year.
Managing the Legal and Statutory requirements of the plant.
Being business Head of Group. Equally responsible for business growth and company P & L.
Solely responsible for taking Plant-related decisions. Example: Issues concerning the technicality, product development and business.
Supporting various techno-commercial functions like tendering / bidding, sending out RFQs to vendors and finalizing contracts
Preparing various MIS reports like PO Release, PO maintenance, supplier database maintenance, commodity tracking and supplier scorecard for senior management review; implementing ways to achieve cost savings in purchase functions

Highlights:
Ensured availability and delivery of right quality materials at the right time, price & terms; established quantity limits for effective inventory control and reduced wastage through effective negotiations with vendors
Successfully increased overall customer satisfaction by providing quality service & maintaining effective communication with them; initiated measures to enhance customer satisfaction levels

Corporate Head (DGM)
From - May 2019- May 2021
Company profile - leading manufacturers of plastic auto components injection molding parts.

Job profile -
Automotive parts to 4W & 2W Category. (Having Plastic Injection Molding, Painting, Plating in Various plants in INDIA)
Mainly supplying to VW, PSA,Hyundai, Maruti Suzuki, Renault Nissan,Yamaha,Automotive, Denso, Valeo, Mikuni India etc.
Overall responsible for Group company Quality PAN-India. (Various Plant)
Reporting to Quality Director
Responsible for Entire Quality system i.e. QMS,EMS,OHSAS
Sole responsible for Customer audits (New Customer & existing customer)
All the Quality Staff Across plants in India reporting to me.
Responsible for Quality at all stages i.e. In-coming,In-Process,Final,Customer line, PPM At all Stages.
Being functional Head of Group Equally responsible for company P & L
Attending regular management and customer meetings and initiating quality improvement activities
Interfacing and visiting with customer for acting as a single point of contact
Formulating control mechanisms in place for sustaining improvements; developing reports for trend analysis
Ensuring adherence to per-defined Sops, & statutory procedures and quality systems in coordination with Auditors
Developing long-term partnerships with suppliers for cost effective purchases of material/parts categories
Managing day-to-day suppliers performance, conducting rejection analysis & initiating corrective action at vendors end
Monitoring incoming materials supplied by vendors/suppliers for ensuring quality & quantity specifications
Supporting various techno-commercial functions like tendering / bidding, sending out RFQs to vendors and finalizing contracts
Taking stringent quality measures; coordinating for supplier audits and initiating necessary actions for the non-conformists
Preparing various MIS reports like PO Release, PO maintenance, supplier database maintenance, commodity tracking and supplier scorecard for senior management review; implementing ways to achieve cost savings in purchase functions

Highlights:
Ensured availability and delivery of right quality materials at the right time, price & terms; established quantity limits for effective inventory control and reduced wastage; achieved a saving of 1% YOY. through effective negotiations with vendors
Successfully increased overall customer satisfaction by providing quality service & maintaining effective communication with them; initiated measures to enhance customer satisfaction levels
Initiated Quality circle activities on the shop-floor like Lean, Kaizen & 5S which led to an improvement in quality.

Highlights:
Ensured availability and delivery of right quality materials at the right time, price & terms; established quantity limits for effective inventory control and reduced wastage; achieved a saving of 1% YOY. through effective negotiations with vendors
Successfully increased overall customer satisfaction by providing quality service & maintaining effective communication with them; initiated measures to enhance customer satisfaction levels Initiated SGA/ quality circle activities on the shop-floor like Lean, Kaizen & 5S which led to an improvement in quality.

Assistant General Manager
From Aug-17 to Apr-19:
Motherson Automotive Technology & Engineering (MATE) Tapukhera

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