• Gender: Male
• Age: 51
• Designation: Plant Head
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Work Experience: 27.2 Year(s)

Education

Diploma in Plastic Technology From Board of Technical Education Rajasthan, Jodhpur in 1999

H.S.C. From board of Secondary Education Rajasthan, Ajmer in 1995

Skill Sets

Working knowledge on Windows operating system, internet, ISO Documentation ERP-SAP data-entry , Six Sigma , 5’S & Kaizan

Work Experience

Plant Head
From :-February 2022 – Present
Company Profile :-Produces A Wide Range Of Dairy Products, Including Milk, Yoghurt, Cheese, And Butter, Caterin

Job Profile :-
Leading Independent Plant Operations Managing Iml Yogurt & Ice Cream Cups, Blowmolded Bottles, And Jerry Cans For Dairy Packaging
Overseeing All Production Activities Including Shift Engineering, Manpower Allocation, And Daily Production Planning
Monitoring And Maintaining Oee Targets With Rigorous Breakdown Analysis And Preventive Maintenance Scheduling
Processing Daily Production Monitoring Sheets, Rejection Reports, And Implementing Root Cause Analysis Procedures
Coordinating With Marketing And Dispatch Departments For Timely Order Fulfillment And Delivery
Implementing New Product Mold Trials And Approvals According To Company Quality Standards
Driving Quality Improvements And Resolving Customer Complaints Through Process Optimization
Organizing Training Programs For Operators, Supervisors, And Engineers On Productivity And Safety

Production Head (Injection Moulding)
Since Mar 2015 -August 2021
Company Name: Blowplast Ltd Nairobi (Kenya)
Company Profile:
Job Profile:
Working As Production Head And Handling All Production Activities. 
Shift Engineers Scheduling And Work Allotments
Verification Of Daily Production Process Monitoring Sheet And Breakdown Maintenance Report.
Verification Of Daily Rejection Reports And Root Cause Analysis.
Daily Production Planning With Co-ordinate Ppc And Scheduling Of Mould, Machine, Raw Material & Manpower.
Advanced Planning For Timely Executions Of Orders Along With Dispatch/marketing Department.
Active Participation To Resolve Quality Issues And Customer Complaints.
Close Monitoring And Maintain Oee Targets And Breakdown Analysis.
Analyzing Other Requirements Like Jigs, Fixtures And Utility Etc For Proper Functioning Of Production Processes
Setting Up New Product Mould Trials To Meet Standard Quality Requirement Set By Company.
Planning For Trials Of New Moulds Received And Gets Approved Within Target Timing.
Process Parameter Standardisation, Composition, Cycle Time Standardisation For New Products
Active Participation In New Mould Manufacturing Concepts For Production Optimization, Breakdown Reductions.
Mould Modification Related Suggestions For Better Quality And Easy Process Setting. 
Responsible For Improvement In Existing And New Products For Color, New Aesthetic Looks And Finishes Etc.
Improvement In Existing Technologies To Increase Productivity, Reduce Breakdown, Save Energy & Man Hours.
Organize Training To Operators, Supervisors, Engineers For Improve Productivity & Awareness For Produce Quality Product With Safe Environment.
Maintaining 5’s, House Keeping

Production Manager
Jan 2013 To March 2015
Company Name: Prince International P Ltd. Daman (U.t.)
Job Profile:

Production Shift In Charge
Dec 2010 To Jan 2013
Company Name: Sun Group Company. Lagos (Nigeria)
Production Manager
Company Profile: In Well Known Company In Nigeria, Manufacturing Molded Furniture, Household Plastics Products.
Job Profile:

Production Executive
April 2003 To Dec 2010
Company Name: Nilkamal Limited, Silvassa(u.t.)
Job Profile:

Shift In Charge
July 1999 To April 2003
Company Name: Polyset Plastics Ltd, Daman(u.t.)
Company Profile:
Job Profile:

Training Programs:
Attended Various Training Programs Such As: 
Iso Awareness And Implementation.
Six Sigma Awareness And Implementation.
Supervisory Development Programme.
Environment & Safety Training

Machines Handled:
Injection Moulding:
L&t With Microprocessors 100 Ton To 150 Ton.
Feromatic Milacron With Microprocessors 100 Ton To 775 Ton.                                      
Mir With Microprocessors 675 Ton.
Windsor With Microprocessor 100 Ton To 1100 Ton.
Jonwai 100ton To 1450 Ton, 220 To 400 Ton With Iml Robots
Clf 120 To 1000 Ton, Clf 230ton With Iml Robots.
Blow Moulding:
Hc-75,90,100
Rs-50,100
Cmp-02,05,30
Stretch Blow Moulding
Global-pet(gpsb/5l120)
Printlink-bf2hp
Js-2000(0.2 To 2 Ltr.)

Material Handled:
Ppcp, Pphp, Hdpe, Ldpe, Gpps, Pet, Polycarbonate, Abs, Gpps, San, Polyacetals (Delrin), Polyamides (Nylon)

Industrial Training:
Six Month Training In Ptct & Ppt Deptt. In Central Institute Of Plastic Engineering & Technology (Cipet), Ahemadabad, Gujarat.
Six Month Training In Pvc Manufacturing Deptt. In Shri Ram Vinyl Polytech (Dscl-group) Kota, Rajasthan

Core Competencies:
Production Planning /Productivity Improvements:
Proper Placements/ Scheduling Of Shift Engineers Or Manpower According To Skills & Knowledge.
Handling All Production Related Activities Like Mould To Machine Planning, Raw Material Planning, Utilities Planning.
Calculations For Effective Utilization Of Machine Time V/s Productivity According To Set System Of “Overall Equipment Efficiency”.
Productivity Improvements By Reducing Product Cycle Time, As Well As By Using Techniques Motion Study And Process Study.
Productivity Improvement By Keenly Watching Rejection Reasons And Analyzing Root Causes.
Responsible For Improvement In Existing And New Products For Color, New Aesthetic Looks And Finishes Etc.
Active Participation In Improvement In Existing Technologies To Increase Productivity, Reduce Breakdown, Save Energy & Man Hours.
Setting Up Rejection / Breakdown Targets And Achieve The Same Within Time And Cost Parameters.
Strategic Planning To Fulfill Marketing Orders In Targeted Time.
Training And Development Of Shift Engineers And Lower Level Manpower For Production Process And System Implementation.
Quality System Documentation Of Daily Production According To Iso- System. 

New Mould Tryouts:
Setting Up New Product Mould Trials To Meet Standard Quality Requirement Set By Company.
Planning For Trials Of New Moulds Received And Gets Approved Within Target Timing.
Process Parameter Standardisation, Composition, Cycle Time Standardisation For New Products.
Active Participation In New Mould Manufacturing Concepts For Production Optimization, Breakdown Reductions.
Mould Modification Related Suggestions For Better Quality And Easy Process Setting. 
Quality System Documentation Of Trials According To Iso System.

Quality Assurance:
Updating Iso Activities As Per The Iso System
Monitoring Adherence To Quality Standards Such As Six Sigma With Key Emphasis On Improving Quality

Professional Profile:
Over 17+ Years Of Experience In Injection Moulding, Production Planning, Production, Process And Maintenance With Reputed Plastic Companies.
Proficiency In Manpower Planning, Mould To Machine Planning.
Proficiency In New Product/ Mould Tryouts And Approvals According To Set Quality Standards.
Expertise In Implementing Cost Saving Measures To Achieve Substantial Reduction In Terms Of Man Days, Production Cost, Raw Materials And Breakdown Time Reductions.
A Keen Strategist And Planner With Skills In Conceptualizing And Effecting Process Initiatives To Enhance Plant Efficiency And Productivity.
Resourceful At Strategizing Techniques For Optimum Utilization Of Manpower/machinery.
Effective Communicator & Team Leader With Strong Analytical, Problem Solving And Continuous Learning Skills.
Keen Understanding & Experience Of Implementation And Documentation Of Quality Systems, Techniques

Future Goals

Over all assignments in Production planning/ Product development/ Injection Moulding production/Machine maintenance  with a growth oriented organization