Ref. No. : CA - 24001 - (Production - Blow Moulding – with 33.3 years in Plastic Industry)

Education

Diploma

Skill Sets

Good analytical and problem solving skills machine-wise, process-wise, and material-wise.
Man management up to 300 Persons.
Ability to adapt to any kind of work environment.
Hard worker and a good team builder.
Good knowledge in printing process like,Dry off set, screen printing, heat transfer and uv curing process.
Strong knowledge in filling machinery like flow line for oil filling, serac for paint filling, elasto foam for pu filling

Work Experience

Unit Head OPERATIONS
From Jan 2020 to MAR-2022
Company profile- leading packaging industries and dedicated unit for RECKITT ( harpic, dettol, jik, mortein ).

PLANT HEAD-
From OCTOBER -2018 TO Jan 2020
Company profile- leading packaging industries with 55 injection molding, 12 IML with Robot , 120 Extruder blow molding machines IBM, pet preforms with 850 man powers.

Plant Head
From OCTOBER -2015 to JULY-2018
SHIVRAM INDUSTRIES LTD,

Plant Head
From June -2014 to September 2015
ACT PLAST PAINTS PVT LTD

Production Manager 
Sep 2012 to March 2014 
Company Name : KGM Industries Limited
Company Profile : Plastic injection moulding & blow moulding manufacturing industry.

Asst. Manager – Production & QA 
August 2008 to Sep 2012 
Company Name : Hitech Plast Ltd. 

Sr. Engg – Production & QA
Feb 2007 to Jul 2008.
Company Name : National plastic and technologies Ltd. 

Production In Charge – Injection Molding & Blow Molding
Jan 2005 to Jan 2007
Company Name : Tionale Industries

Sr. Engineer – Production 
June 2001 to Dec 2004
Company Name : Formulated Polymers Ltd. 

Engineer – Production 
January 1997 to May 2001.
Company Name : Blow Containers

Job Profile : 
Strong experience in plastic Injection molding, Blow moulding, PET pre form blow moulding, Extrusion (tube, film & compounding), industry automotive & Non automotive products, Spray painting, conveyor painting and Booth painting for plastic auto components. 
Hand on experience in processing of wide range of polymers -HMHDPE, HDPE, LLDPE, PP (20%, 40%), PP GF, PET, Nylon, Nylon GF, NYLON 66, ABS, PVC, PMMA, PU FOAMS & FR Polymers with wide range of moulds .
Experience with injection molding machines tonnage ranges from  100T to 1800T, Blow moulding machines with  5L to 200L capacity & In extrusion PVC piping, Blown film & compounding. 
Good experience in Production Planning and implementations 
Experience in assembly productions – coolers / paint products with more than 100 employees.
Good exposure in system implementations – 5S, QMS, TS16949 & ISO systems, Monitoring and controlling on line & incoming Quality inspection process.
Good exposure in Raw materials formulations and properties.
Good exposure in Hydraulic & Pneumatic controls. 
Good exposure in Automotive, Non –automotive, Fmcg, Packaging (food & chemical products), Household items, Paint shop, furniture, care ware and  coolers (ice chest) etc.   

Machines Handled
Injection Molding Machines Handled: Ferromatik Machines, L&T Machines, Windsor Machines, Jonwai, CLF, JSW, TOYO, Machines up to (100 tonnage to 1800 tonnage).
Blow mold ingmachines, JMP 100Ltrs, CMP machines (India), Print Link Machines (PET perform) (India), Chenway machines (Taiwan), Kyongwon Machines (Korea), JMP machines. Accumulator and Continuous extrusion type Blow molding machines.
Extrusion – Betol (UK make), Toshiba & kolsite Machinery . 
Testing Machines:  MFI, UTM (top load compression testing Blow Moulding ,Ash  content, Tensile, Izod impact test, Escr, Vict. soft. test, tensile machine.
Foaming machines-For PU products(Elasto foams). 

Achievements
Reduced customer complaints from 15 per month to 2 per month for Hitech Plast Ltd.
Increased production capacity from 60 pcs. /hr to 75 pcs. /hr in 20 ltr blow moulding containers for Tionale
Reduced injection moulding rejection from 3.11% to 1.26% (Saibaba Polymer Technology).
Reduced printing rejection from 5.02% to 1.59% (for Hitech Plast Ltd.)
Numerous cost reduction projects without compromising quality.
Increased production rate in formulated polymers 275kg/hr to 340kg/hr PP compounds.
Implemented nano technology filler in pails for cycle time reduction, good process ability with quality and achieved 10 % saving in raw material.
Vertical screen printing in UV curing technology implemented for continuous production in printing.

Customer Handled
Indian Oil, Bharath Petroleum, Chemleous lubricants, Hyundai Motors, Cadburys, P&G, Smithclen & bechem, Amway, Lumax, Pidellite Industries, Godrej, Asian Paints, Nutrine, ITC, VVD, Samsung, Visteon, Woory, Nifco, FE, Faurcia, Daesung, Bright.

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