Ref. No. : CA - 38087 - (Production - Extrusion – with 18.8 years in Plastic Industry)

Education

Diploma

Skill Sets

Basic Computer Knowledge

Work Experience

Operations Manager
From : 2022 To Till date
Company Profile : Packaging company

Job Profile :
Responsible for overseeing all operational aspects of the manufacturing facility
Leads a multidisciplinary team to ensure efficient production processes and adherence to quality standards
Implements strategies to optimize resource utilization and enhance operational efficiency
Coordinates with cross-functional teams including production, engineering, quality control, and supply chain to meet production targets and customer demands
Develops and implements standard operating procedures (SOPs) to streamline operations and improve productivity
Conducts regular performance reviews and provides feedback to team members to foster continuous improvement
Manages inventory levels, material sourcing, and procurement to support production schedules
Identifies areas for improvement and implements corrective actions to address operational challenges
Ensures compliance with safety regulations and promotes a culture of safety among all staff members
Collaborates with senior management to develop long-term operational strategies and goals
Represents the operations department in meetings with stakeholders and communicates operational updates effectively

Plays a key role in strategic planning and decision-making processes to drive business growth and profitability
Implements lean manufacturing principles and continuous improvement initiatives to optimize processes and reduce waste
Oversees the implementation of new technologies and automation solutions to enhance operational capabilities
Manages relationships with key vendors and suppliers to ensure timely delivery of materials and services
Leads initiatives to enhance employee engagement, morale, and professional development within the operations team
Acts as a liaison between different departments to facilitate effective communication and collaboration
Represents the company in industry events, conferences, and trade shows to stay abreast of industry trends and best practices
Works closely with the executive team to develop and monitor key performance indicators (KPIs) and metrics to track operational performance
Provides regular updates and reports to senior management on operational metrics, performance trends, and areas of improvement
Sound understanding of integrated manufacturing systems.
DATA acquisition, OT Networking and support to IOT.
Adept at preparing basic budgets and expense reports.
Diverse communications and organizational skills
cost-effective operations adjustments and changes with upper management approval
Coordinated with design and engineering teams on various projects.
Prepared monthly cost projections.
Determined cost-effective factory operations procedures.
Resourceful at strategizing techniques for maximum utilization of 4M (Manpower / Machinery /Method / Material
Ensuring organization effectiveness, optimized resource management and capability building
HACCP, GMP, SHE to enhance the Plant Efficiency, Mechanical Efficiency, Yields, Cost control etc.

Proficient in diverse manufacturing categories, including:
Foods Category: Extensive experience in coffee and tea packing plant operations, ensuring the efficient production and packaging of quality products.
Personal Care Category: Skilled in managing hair color, lotion, and shampoo plant operations, focusing on product quality and customer satisfaction.
Personal Wash Category: Proficient in overseeing toilet soap plant operations, ensuring the production of high-quality products that meet consumer needs.
Home Care Category: Experienced in detergent powder plant operations, optimizing production processes to meet demand and enhance efficiency.
Specializes in expansion, capacity enhancement, and debottlenecking projects across these categories, driving continuous improvement and operational excellence.


Manufacturing Manager
From : 2018 To 2022
Company Profile : Manufacturing Company

Job Profile :
MIS report generation using SACDA and IOT System mapping.
EMS and UMS implementation and reporting generation.
Solar System and online reporting.
Soap Case packer of 400 UPM soap.
Soap palletizer for two cascades Robots with DATA acquisition and reporting system.
LLP NPD project (2020-21): All India launch completed, 800 Cases per day capacity. This project combination of green and brown field project. Bulk manufacturing setup, product processing, counting operation, flow warp machine, CFB packaging operation.
Refill capacity expansion (2019-20): 8000 Cases per day capacity completed. Make until packaging line completed. Manufacturing process and bulk manufacturing, liquid filling machine, PPA machine, automatic capping machine with servo capability. Automatic cartooning machine vertical and horizontal application. With complete utility installation Boiler, chiller, air compressor, cooling tower, fire hydrant system.
AER Pocket (2019-20): capacity expansion project completed. Additional packaging line 120 UPM
Primary packaging and secondary flow warp operation
Dehumidifier for coil (2020-21): Energy saving project with annual saving of appox 70 lacks. AER fragrances new variants launched in market.
Servo system implementation for energy saving coil stamping, compressed air saving 500 CFM reduced to below 100 CFM plant.
Random Coding (2018-2019): cloud-based Product identification, Market research and Market Gain.
Hair color capacity (2018-2019): Capacity expansion project 2800 cases per day capacity. Primary multitrack packaging machine and secondary flow warp operation.
Ezee Liquid detergent (2019-2020): capacity expansion project 1000 Cases per day capacity
Multitrack packaging machine
Automatic cartooning machine (2019-2021) deployment for Liquid filling line five number Horizontal and vertical cartooning machine.
High speed flow warp 200 UPM deployment. With automatic feeding system.
Energy management and utility management system for clusterProcess change on assets management stabilized reverse auction to have better utilization of assets.

Sr. Executive
From : Nov 2010 To Till Date
Company Profile : Organization Hindustan Unilever ltd.

Job Profile :
NSD bar Detergent plant: project value 65 Cr. INR project brief production capacity of 800 T per week of detergent bar plant. (2013-2014)
Instant Coffee expansion project: Project value 30 Cr. INR project brief capacity enhancement from 8 TPD to 12 TPD Spray dryer technology (2014).
LILA Coffee roster plant automation, from in Coffee beans RM store to roaster plant, post coffee roster, conveying roasted beans to roster silo pneumatic conveying.
Aroma extraction Plant automation, Coffee plant. This was process improvement project.
NTR power detergent plant: Project value 30r. Project brief setup of 30 TPD (2014)
RMH project: Project value 20Cr. Automated detergent bar plant @ Gandhidham (2015)
Project Dove: Project value 72 cr. @ Gandhidham personal care toilet soap plant of 550 units per minute (2016)

Project Engineer
From: Apr 2008 to Nov 2010
Company Profile : Suzlon energy ltd

Job Profile :
Customer Experiences: Cultivated strong relationships with customers in Spanish and Portuguese-speaking markets, serving as a primary point of contact for inquiries, orders, and support services. Tailored communication and service offerings to meet the unique needs and preferences of diverse cultural backgrounds.
Supported Technology Transfer and Capability Establishment at internal location Nicaragua, Australia- Melbourne, Brazil Fortaleza.

Maintenances Engineer
From : Jun 2006 To Apr 2008
Company Profile : ADICO KHAITAN Ltd

Future Goals

A dynamic and results-driven Operations Manager with a proven track record of employing strong leadership qualities to motivate teams and uphold exceptional production and quality standards. Leveraging a manufacturing background excels in optimizing production and stocking protocols. Specializes in Operations and Project Management, Lean Manufacturing, and Total Productive Maintenance (TPM), while leading Sales and Operations Planning (SnOP), overseeing Profit & Loss (P&L) of the factory, managi

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com