Ref. No. : CA - 32627 - (Production - Moulding – with 21.9 years in Plastic Industry)

Education

MBA (Process & Project) 2015
B. E (Mechanical) - 2005
Post Diploma in Plastics Mould Design - 1999
Diploma in Mechanical Engineering - 1997 West Bengal State Council of Technical Education,
Higher Secondary - 1993 West Bengal Board of secondary Education,

Skill Sets

Computer Skill
ERP,Microsoft office, excel & power point

Work Experience

Operation Manager
From June 2015 to 2022
Company profile- buyer and Importer of Containers, bobbins and packages

Job profile-
Managing Project in Husky Injection line as well as Sidel Stretch blowing line.
Independently Handling Production & Maintenance of Injection & Blowing unit. Developing the scheduled maintenance program and process for the production facility to minimize
impact on the production. Analysis & corrective actions to improve Availability & performance of machines, reducing down time on
production lines to achieve OEE targets.
Studying & identifying bottlenecks & Wastes, scope for productivity improvement solutions, implementing
& streamlining the production sequence process.
Applying TPM tools for Equipment Uptime improvement.
Planning maintenance work order, the repairs, servicing and efficiency functioning of all machinery and equipment in a plant.
Managing maintenance data collection and information gathering to more effectively provide the planned maintenance service in future utilization.
Prepares technical documentation to include; Drawings, Specifications, Spare parts list, Critical operation
OEM manuals, Update work - order status. Reliability Engineering including development of the PPM System, analysis of equipment History and re-engineering points of repetitive equipment failure.
Excellent in production planning according to sales requirement planning of raw material and packaging
material and solves all types of process related problems.

General Manager Operations
From Feb 2014 Oct 2014
Company profile- Plastics molding for the Food and Beverage Packaging, Automotive, Consumer Electronics and Industrial Molding sectors in India.

Job profile-
Designing and implementing systems and procedures to facilitate smooth functioning of overall production operations and enhancing operational efficiency.
Implementing strategic vision and direction to production planning so as to meet the medium and long term objectives of the organization.
Handling production, operation of the plant effectively, safely and economically and ensuring that products are meeting the requirement and standards.
Planning systems and process changes for qualitative improvements in productivity and reducing the rate of rejection.
Develop and maintain critical departmental key performance indicator (KPI).
Ensuring full utilization of issued raw material, involved in man power management & motivated staffs to achieve targeted production.
Supervising the shift activities, shift operations, Production troubleshooting, process control and all shop floor management.
Planning weekly schedules based upon the sales plan and handling cost reduction projects

Plant in charge Injection Molding
From July 2006 January 2014
Bonite Bottlers Ltd; Tanzania,

Job profile-
Operations and Production management. Coordinate with MD and depart heads to streamline day to day plant activities.
Deftly scheduled monthly Production on Manufacturing Lines and Budgeting of Monthly production.
Machine planning, implementation, trouble shooting and Execution.
To plan, Organize and control day to day production activities in the assigned production sections.
To maintain log books of all the machines/processes.
To comply with safety requirements as per prescribed under Factories Act
Instrumental in procuring of Virgin Resin for meeting of Preform requirement & Closure requirements
Manpower handling and training to develop team of Tanzania staff for PET project.
Reporting to MD of Monthly report for Virgin Stock in Injection Unit & Preforms stock in Blowing Unit.
Controlling of Idle time in Injection Operations & Blowing Operation and over wastage in Injection machine & blowing machine
Evaluate daily, weekly and monthly production status and related reports.
Follow yearly production targets.
Coordinating with purchase team for cost effective inventory control.
Monitoring staff activities and ascertaining their accomplishments.
Preparing production documents and bulletins with consolidated Daily/ Weekly status reports, DemandSupply charts.
Attending defect meetings and guiding assessment team to overcome the problem
Checking production output and costs and minimizes Costs by fine tune processes and resources.
Communicating with other Managers about production issues and related matters
Participated In Knowledge transition /sharing sessions.
Coordinating and interacting with other Officers for the production matters and preparation of Sample Books, production records & reports, etc.

Production Engineer
From March 2002 June 2006
Chemco Plastic Industries Private Ltd;

Job Description
Held responsible for production planning in Injection & Blow molding and preventive maintenance in
Injection & Blow molding for Machine & Mould, Mould setting, Trouble shooting (Mechanical) in Injection & Blow molding.
Accountable for handling Production orders processing related activities like material issue, and safety of working manpower and reporting to the Senior Manager at the end of shift.

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