• Gender: Male
• Age: 54
• Designation: Operation head
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Vadodara
• Work Experience: 33.8 Year(s)

Education

Post Diploma in Plastics Mould Design (PD-PMD) From CIPET Year 1992-93.

Diploma in Plastic Moulding Technology (DPMT) From CIPET 1989-92.

Post Diploma in Auto CAD,3D Modelling & Introduction to Auto lisp from CIPET Year 1992-93

Skill Sets

Functional Skills:
Production Planning
Component Shortages
Raw Material Shortages
Work Order
Material Calculations
Purchase Operations
Coordination
Contract Manufacturing
Quality Control & Stores
System Implementation
Vendor Management
Delivery Management
Inventory / Stock Mgt.
Dispatch Management
Negotiation
Material Management
Purchase Contracts
Logistic Control
Raw Material Preparation (RMP)
Budgeting -
Team Management
Production Planning & Control
MACHINE HANDLED
Haitian 60ton 280 ton
Super master 90 ton to 850 ton
FCS 250 ton,450 ton & 1000ton
TOSHIBA-60T to 100T, ENGEL 45 to 120TON,
MAJOR MATERIAL USED –PBT, ABS, HIPS, PA=6/66, PC, HDPE, LDPE, PP, DELRIN ETC.

Work Experience

Operation head
From : Aug 21 to till date
Company Profile : Manufacturer of Ultrasonic Welding, Pad Printing & Injection Moulding Services

Job Profile : Direct dealing with Vendors new business opportunity & Product costing with support of superior & daily coordination, emphasis on Stock monitoring, and minimum inventory.
Procedures to facilitate smooth support to production process costs & enhance efficiency of people.
Well conversant with Business Process Improvements using KAIZEN/ 5S.
Proficient in implementing systems and procedures to reduce rejection levels and ensure conformance to pre quality standard.
Vast experience in implementation of automated work management procedures. Thoroughly experienced in all aspects of Quality Control, Quality Assurance of various processes & finished product.
New Plant & Machinery setup / Process improvement / Quality system implementation / Quality assurance with a high growth.
A strategic planner with strong abilities in designing project charters, procedures & methods and contractual relationships; developing ongoing metrics to improve quality, cost and process.
Possess strong knowledge of process operations with streamlining processes / procedures to facilitate smooth production process & enhance productivity.
Expertise in handling the complete project operations entailing planning, resource utilisation, maintenance, quality management & manpower management.
Significant Highlights
Played a key role of the team leader implement for increasing SPH(short per hour)by doing modification in moulds at different angle concepts.
SPECIAL ACHIEVEMENT
Hundred % use of cutting material.
Man power reduction.
Successful completed project related cycle time reduction, power saving, reduction in process reduction
Slippage of Raw material, Reduction in mould change time.
To achieve Zero defect in customer end.
Cycle time reduction for fast model Change Over.
Rejection reduction for colour mixing & Raw Material Mixing.
Presentation of monthly KRA includes production Target, Rejection % Machine down time, mold breakdown time etc
Proficiency Forte
Executing man-power planning, production planning weekly, monthly & ensuring proper raw material availability to run the shift.
Handling production related tasks including planning and process designing.
Maintaining production targets and achieving the same within time, cost and quality parameters.
Optimising man & machine utilisation to achieve pre set production targets.
Scrutinise production value on daily basis as well as updating production records.
Project Planning & Execution
Conducting cost benefit analysis of the projects including the feasibility studies, assessment of the requirements, adaptation, quality, testing and commissioning.
Undertaking modernisation, installation & commissioning of equipment / machinery / systems.
Monitoring projects with respect to budgeted cost, demand forecasts, part design, time over-runs to ensure timely execution.
Contract Manufacturing
As per the customer requirement, conducting technical discussion with vendors to keep better quality of material and timely supply.
Follow up on the material in transit to ensure safe and timely delivery or pre-pone delivery.
Finalising contracts for mechanical activity in the plant. Developing relations with new vendors for the spares of equipment.
Process related Activities
Scrap & waste reduction.
Conducting the First Trail of Mould and Freeze the Best Parameter
Process Control & trouble shooting
Planning and ensuring Layout inspection / Packaging audit
Ensuring implementation of Quality procedure, Check manuals, Visual manuals, Operator instructions
Ensuring calibration activities, maintaining history cards for instruments
Motivating Subordinates for 5S, kaizen activities, suggestion schemes and improvement plans.
Identify, co ordinate & motivate improvement activities that leads to continuous improvement.
Reduction in colour change time & lumps reduction.
Administrative related Activities
Managing all directives to all employees health, safety, discipline, Training needs and updating induction manual and HR related issues.
Take care of their day to day problems in working capacity with their capabilities.
Customer Related Activities
Customer complaint analysis, counter measures implementation & feedback to customers.
Feed back on Production plan v/s attainment as per Purchase Orders from customers
Monitoring customer return trends & initiating counter measures
Sorting out customer issues by interaction through correspondence and conference calls
Interaction with Marketing / Service Dept for improvement plans, training etc.
Budget approval and Technology & Production improvement Activities
Monitoring on plant and machinery, tools for its preventive maintenance
Scrapping of Old machines as a preventive maintenance
Guidance on making new fixtures for moulding & assembly lines to improve productivity
Proper handling of control inventory & its consumption's
Special Training & Seminar attended
Yuken Hydraulic System : Unitech Tower Gurgaon
Green supply Chain Management : At Maruti Udyog Ltd, Gurgaon
Maruti productive system: At Maruti Udyag ltd Gurgaon
5s System: Gurgaon.

Operation head
From : May 14 to till Dec 16
Company Profile : Manufacturer of motor body, Automotive Parts & Electric Motor Body

General Manager Operations
From : May 14 to till Dec 16
Company Profile : Bhavam Plastics Moulding Pvt Limited

Plant Manager
From : Sept 12 to April 14
Company Profile : Genus Electrotech Limited

Manager
From : June 08 to Aug 12
Company Profile : Shaily Engineering Plastics Limited

Manager
From : April 07 to May 08
Company Profile : Genus Electrotech Limited

Asst Manager
From : Sept 2000 to Mar 07
Company Profile : Machino Plastics Limited

Engineer
From : Nov 99 to Sept 2000
Company Profile : Bright Brothers Limited

Inbroad
From : Sept 97 to Oct 99
Company Profile : National Co for Sponge & Plastics Limited

Inbroad
From : April 94 to Aug 97
Company Profile ; Pearl Polymers Limited

Inbroad
From : Aug 93 to April 94
Company Profile : Prestige Poly Plast

Future Goals

To Become An Ideal Personality In The Field Of Plastic Industries Through Innovations Technical Skills, Establishing On Effective System To Improve Productivity, Reduce Cost And Control Of Rejection And Wastage Through Team Work.