Ref. No. : CA - 38392 - (Production - Moulding – with 25.1 years in Plastic Industry)

Education

Diploma in Plastic Engineering | ACPT, Coimbatore | 1997-1999
Post Diploma in Machine Maintenance | CIPET, Chennai | 2001-2002

Skill Sets

Injection Molding Process
SMT Line Setup
Tooling & Pad Printing
Cost Reduction & Productivity Improvement
FML System (Focus Manufacturing Line)
SAP (PP)
MS Office (Excel, PowerPoint, Word)
Injection Molding Process
SMT Line Setup
Tooling & Pad Printing
Cost Reduction & Productivity Improvement
FML System (Focus Manufacturing Line)
SAP (PP)
MS Office (Excel, PowerPoint, Word)
Leadership & Team Management
Problem-Solving & Decision Making
Effective Communication
Strategic Thinking
Customer-Oriented Mindset

Work Experience

Operation Head / Global Role
From :- Sep 2021 - Mar 2024
Company Profile :- Manufacturer, exporter, trader and supplier of Hose Fitting, Wire Braid Hose, Metric Male O-Ring

Job Profile :-
Managed production, manpower, and resources for a leading automotive supplier.
Led customer satisfaction initiatives and ensured production quality in line with customer requirements (Hyundai, PSA, VW).
Supervised cost reduction activities and optimized resource allocation.

Manager Molding
From :- Dec 2015 - Jan 2019
Company Profile :- Motor Vehicle Parts Manufacturing , Semiconductor and Other Electronic Component Manufacturing

Job Profile :-
Managed molding operations and successfully met production targets for major automotive OEMs (Hyundai, PSA, VW).
Ensured the smooth operation of molding processes, including tool changeovers, production planning, and quality control.

Operation AM
From :- May 2008 - Nov 2015
Company Profile :- manufacturer of precision plastic injection moulded parts.

Led production operations, overseeing planning, scheduling, and process improvements for multiple clients, including Unitech and Vignesh Polymer.

Production Technician
Feb 2004 - Nov 2007
Company Profile :- VIC Plas Holding Singapore

Managed daily operations, including mold changes, troubleshooting, and ensuring production targets were met.

Sr. Manager
May 1999 - Aug 2003
Company Profile :- Galva Decoparts Gujarat

Managed production and process optimization for automotive parts manufacturing, improving operational efficiency and product quality.

Key Achievements
Production Management:
Increased plan vs actual production yield from 90% to 98%.
Reduced PPM (defects) from 5000 to 2500, leading to improved product quality and customer satisfaction.

Cost Optimization:
Successfully identified and implemented cost-saving measures such as eliminating the laser etching process at PC/ABS plastic parts.
Reduced operational costs while maintaining high-quality standards.

Process Optimization:
Led initiatives that streamlined processes, resulting in improved cycle times, reduced scrap, and enhanced overall plant efficiency.

Project Implementation:
Managed new project setups, including greenfield projects, injection molding lines, and SMT line setups. Ensured smooth implementation from design to production.

Production Management
Expertise in injection molding, SMT line setup, assembly, tooling, and pad printing. Successful track record of optimizing production workflows, ensuring cost efficiency, and improving overall plant performance.

Operational Leadership & Team Management
Proven ability to manage and lead cross-functional teams, improve morale, and drive high performance. Skilled at aligning team efforts with business goals and KPIs.

Process Improvement & Cost Reduction
Focused on identifying areas for process optimization, cost savings, and waste reduction. Successfully reduced PPM (Parts Per Million) and implemented efficient production strategies.

Project Management
Extensive experience in overseeing the implementation of new projects, managing timelines, resources, and ensuring the successful launch of greenfield projects and new product lines.

Customer & Supplier Relations
Building and maintaining strong relationships with key customers, suppliers, and internal teams to ensure smooth production and timely delivery of products.

KPI & Performance Monitoring
Expertise in setting, monitoring, and achieving KPIs. Proficient in reviewing and analyzing operational data, including plan vs. actual, production reports, and scrap management.

Future Goals

A dynamic and results-driven operations leader with over 21 years of experience in injection molding, production management, process optimization, tooling, and assembly across diverse industries. Expertise in leading manufacturing operations, driving cost reductions, and optimizing production efficiency. Proven success in managing cross-functional teams, overseeing large-scale projects, and achieving operational excellence in high-pressure environments. Strong leadership skills with a focus on q

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