• Gender: Male
• Age: 38
• Designation: MR / Sr.Engineer
• Highest Education Level: Diploma
• Preferred Location: Bangalore
• Work Experience: 16.8 Year(s)

Education

Diploma in DEE – 77%
ITI Electrician – 71%
Act Apprentice (Tkk)
SSLC – 56%

Skill Sets

IT Skills
System Applications : MS Excel, MS Word, MS Power Point

Work Experience

MR / Sr.Engineer
From 2008 to Jan 2021
Company profile- They Manufacture Parts by Injection Moulding Inside the Company The company is engaged in the manufacture and sale (both Domestic & Exports) sectors.

Manufacturing Products:
Plastic Injection Molded ( IMM ), Extrusion Molded ( EM )

Manufacturing Products:
1.5 million pens ( Gel and Ball Pens) and 0.5 million Mechanical pencils per day
Plastic Injection Molded , Extrusion Machine, Printing Machines ( PAD, Screen, Foil ), Special process machine (SPM)
Writing Pen Tips

Knowledge Area
In process Quality In charge of Injection molding ( PP,SAN, ABS ,TPE,HDPE, HIPS, GPPS, LLDPE Closure )
In process Quality In charge of Injection Stretch Moulding ( PP, PET Container ) • In process Quality In charge of Extrusion Moulding ( Multi-layer Container )

New Product Development (validation) & Customer support.
Looking after daily activities like : o Documentation of regular call attended.
Actively updating daily reports to manager. o Carrying out inspection call as per schedule.
Participating in trial of different materials and mold, as well as product validation & NPD activities.
Providing technical training to Inspectors and operators.
Pet / PP / HDPE Defects / Personal Hygiene / 5S / Kaizen / QCC & Audit Elements etc.
Analysis and providing feedback to concern peoples.
Rejection/rework analysis using 7 QC tools
Preparing the Weekly & Monthly MRM Data
Doing Internal & external customer complaints analysis and corrective action plan.
Making Counter measure, Action plan for quality issues.
Verifying Process Parameters, CAPA & Countermeasures and Action plan.
Doing Control plan, Process validation etc. whenever required.
5 S / Kaizen / QCC Activities
Conducting internal system audit & process audit as per plan.
Preparation of audit documents ( SOP, HACCP, VACCP, TACCP, Manual ) • MR activities ISO 9001 & 14001, QMS Audit, Social Audit, CTPAT, SA 8000

CORE COMPETENCIES
In process Quality: IMM, ISBM, EBM, IBM
Monitor the FG product to meet customer specification / Requirement
Manage & Support online QA Inspectors.
Maintain & Monitor all type of online documents
Maintain & Monitor Calibration activities as per schedule
Control of rejection to providing AQL samples with customer support.Incoming Handling
Packing Material ( CFC, Sleeve, Label, RM ) Testing & Monitoring
New Product Development
Manage multiple project development.
Plan and coordinate all facets of projects, including project scope, requirements gathering, workflow prioritization and testing activities.
Communicate with key stakeholders in various areas, Safety, Quality, Operations, Tool room.
Ensuring on-time completion of new product development activities.

Customer support Representative
Having a progressive relation with my customers through well-executed services.
Having experience in new product validation at customer end also.

Quality Assurance & Control
Ensuring complete in-process quality control by assuring continuous improvement in process capabilities.
Participating in formulating standard operating procedures for new processes for ensuring reduction in cost of poor quality.
All Calibration Activities & Follow Up Strategic Planning
Planning and executing the plans for small teams to ensure best quality at each station with target to achieve zero defects at customer end.
Coordinating with various functions to ensure optimum utilization of the resources.

Team Management
Monitoring the performance of team members to ensure efficiency in process quality and meeting of targets.

Audit
MR activities ( Internal & External Audit ), Customer Audit, SA 8000, ISO 9001 & 14001 , QMS Audit.

KNOWLEDGE PURVIEW
Training attended
Fire fighting
5S training, QCC & Kaizen
Root cause & Why Why Analysis
GMP (Good Manufacturing Practice)

Future Goals

Seeking challenging assignments with an organization of repute, which will utilize my problem solving skills
in the best possible way for achieving the organizational goals and allow me to continue to develop my
knowledge and potential.