• Gender: Male
• Age: 49
• Designation: Moulding Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: Vadodra
• Work Experience: 24.8 Year(s)

Education

PGD PLASTICS Sardarpatel Universityvidhyanagar, 1998
B.Sc. (PCM) Sardarpatel Universityvidhyanagar , 1996

Skill Sets

Software : M S office
Operating Systems : SAP,Lotus notes,MS office

Work Experience

Moulding Manager
From - May'22 to till date
Company profile - Manufacturer and trader

Moulding Head
From -November21 to May21
Company profile - leading manufacturer of oral care products and household hygiene solutions

Assistant Manager Production
From - May 21 to October21
Shefield Techno plast pvt. Ltd.

Shift Leader
June2017 to Aprol,21
SABIC Innovative plastics Pvt. Ltd.

Job profile -
Leading a Team of Supervisors& Technicians in executing all shopfloor activities to achieve production schedules & manpower efficiency.
Planning effective manpower deployment & works scheduling of qualified workforce; addressing training needs of staff to enhance skills and productivity.
To give more focus on customer on time delivery and its commitment.
Reviewing key performance indicator OTDM,MDR,MTM, Efficiency.
To make strong co-ordination with logistic dept. to fulfill customer OTDM lines.
Also review meeting for efficiency and quality MDR at every week with respective executives and make action plan.
Initiating short interval Management meeting with operators and encourage mutual aid and promote team work- team spirit.
Daily hourly monitoring operator efficiency at line and do gap analysis.
Increase skill levels and autonomy to control process and measure internal versatility external versatility.
Implement short interval management and cross functional status reviews, which are consistent for all employees of the plant.
Tracking actual production & inventory in order to interrupt variance & reduce bottlenecks.
To improve productivity through Lean, Kaizen, Poka-Yoke
Conceptualizing & implementing modifications in the operating procedures to optimize resource utilization& maximize productivity.
Monitoring operational practices to ensure adherence to the technical specifications & quality compliance
Physical Stock taking of WIP during month end & prepare WIP inventory report.
Trouble shooting of critical process & robot mechanism.

Analysis of bottleneck materials
Create reports related to costing of obsolete materials, slow moving materials.
Raising deviations and consumption of non-moving materials.
Accountable for warehouse co-ordination, FIFO system implementation.
Moulding machine handled ARBURG,FERROMATIK Milacron from 25 ton to 200 Ton

Other Tasks Done:
Responsible for Production & planning of Injection Moulding Plant.
Monitoring OEE, & NEE Performance Efficiency & action plan made to Improve.
Meeting Production target and Quality Requirements.
Initiate Cost saving projects to reduce Cost of Production and consumable cost.
Responsible for monitoring / practicing Safety, Health & Environmental Related Norms.

Achievements Made:
Initiated Suggestion scheme at shop floor.
One point lesson for knowledge, improvement, Trouble cases.
Initiated kaizen improvement.
A huge task of use of recyclable materials and establish a systems under ISO .

SMED (Single Minute Exchange of Die)
KANBAN system
Kaizen Methodology
Lean Manufacturing
PFMEA (Process Failure Mode Effect Analysis)
5 Whys
G8D Methodology
Ergonomy
ISO - 9001:2015 Quality Management Systems
EMS - 14001:2004 Environment Management System.
OHSAS -18001:2007 (Occupational Health &Safety Assessment Series)
IS 50001 Energy Management system.
7 S (Sort, Stabilize, Shine, Standardize, Sustain, Safety &Save Earth)