• Gender: Male
• Age: 39
• Designation: Molding Injection Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Work Experience: 17.2 Year(s)

Education

MBA in operations from IBMR Collage Chackan (Pune University) in May 2016 with First Class.

Skill Sets

Skill Proficiency
Proficient in plastic Injection molding process setting, molds trial & Injection process optimization.
Scientific injection molding
SMED implementation and rejection analysis.
Material yield improvement.
Regrind material usage.
Working for Meeting the target.
OEE improvement ,Cycle time improvement,
knowledge of Sequence valve gate setting, HRS System, Break down analysis
Plan the production based on the customer demand
Man power management
Plan and execute the new program implementation
Capacity verification
Process standardization Plan and Execution with optimized output.
Managing and maintaining various documents of ISO & customers.
Process optimization and rejection control.
Customer complaint & actions implementation ability.
Manpower Motivation by conduct training and Questioner.

Work Experience

Molding Injection Manager
From The Nov 2019 To Till Date
Company profile- global plastic manufacturing and tooling.

Job profile-
Establishing, controlling, and improving existing injection molding, decorating, and assembly processes and their effective transfer through the 24 hour operation.
Managing new mold and mold change sampling including all documentation.  Validating process development efforts and interaction with part quality.  Feedback to program engineering for follow-up as necessary.
Quality engineering studies as necessary to respond to internal or external part or process non-conformities.
Communicating closely with management team members regarding all aspects of process control.
Help and coach Shift Foreperson on process control and troubleshooting.
Adhering to quality system requirements and a focus on continuous improvement in relationship to our process set-ups and their maintenance.
Perform other tasks / projects as necessary to aid the company policy.

Injection Manager
From Nov 2018 To Nov 2019
Company profile- manufacturer and retailer of ABS automotive fog lamps

Job profile-
Responsible for the production of injection molding parts,
Coordinate machine and set-up planning to meet production plan
Lead the daily activities of the production, process engineers and technicians
Drive root-cause analysis and improvement proposals
Build molding competence in the team
Technically oversee and support validations of new products/ molds
Coordinate sourcing of molds and their implementation in production
Responsible for the corrective & preventive maintenance of molds and machines
Advise in the development of new products based on plastic components
Oversee quality assurance according to ISO 9001
Support installation and start-up of new Injection molding lines
Coordinate design and outsourcing of tools and fixtures to support the production process
Set-up and help execute corrective and preventive maintenance procedures and work instructions
Create continuous improvement proposal to increase productivity, quality and availability
Define mechanization requirements and concepts
Report periodically OEE (KPI) results and improvement actions to the management team
Set-up and control production using a control plan and SPC
Lead and execute Lean & 5S projects for existing production lines
Coordinate validation of mold, equipment and product changes.

As an assistant manager in Varroc Polymers Pvt. Ltd. From June 2015 Nov 2018.

Job profile-
Lead process development functions during launch phase of new projects.
Set and identify critical processing parameters for all new products and molds.
Coordinate mold flow analysis for all new product development prior to SOP.
Lead scientific molding initiatives for all new product development during launch
Lead material engineering activities during launch and new product development
Support Program Management, manufacturing and quality functions during launch activities
Work with tooling engineering team for problem solving activities on new tooling in order to achieve stable and repeatable molding process
Work with the estimating and advanced engineering team for process engineering feasibility
Troubleshoot chronic production processing issues as required
Ensure strong customer and supplier relations
Develop understanding of applicable standards and procedures; participate in audits and C/A activities
Assist in any way to any employee, necessary to promote a successful operation emphasizing customer satisfaction
Ensure personal awareness and understanding of ISO 14001 and ISO/TS 16949 (includes ISO 9001) Standards, and company policies and procedures
Promote an atmosphere of team work at all times
Ensure that a clean and safe work environment is always maintained
Complete any other duties as assigned

As a senior engineer in Tata Auto-Comp Systems Ltd (TACO-IPD), Pune. from May-2007 to May 2015

Job profile-
Responsible for new Project development of Molding and post Molding Operation. Looking Molding of Indica, Indigo Manza, TATA Aria dashboard and Door, Safari and Safari Merlin Storme.
Thermo casing is a new technology used for making soft pad of door sub assembly.
Responsible for Laser Scoring production, Troubleshooting, Quality. Laser scoring is new technology to weaken instrumental panel at airbag fitment area.
Responsible for vibration welding of instrument panels, trouble shooting and production planning and quality.
Responsible for In-Mold graining of Dashboards and arm rests. In mold graining is latest technology for desired grained soft interior parts like Dashboards and door trims.

TECHNICAL- DOMAIN KNOWLEDGE
Experience of Manufacturing and Development a range of products which satisfy the highest standards of the aerospace industry, specially manufactured for high precision, difficult to molding blend /alloys including grades of Nylon, PEEK, Ultem R, and PPSU which are common in aircraft of all types’ Aerospace grade parts and applications where there is no room for error.
The medical plastics parts are comprehensive which required high precision manufacturing as well as skill to understand Medical applications demand perfectly hygienic products of the utmost quality and reliability, and are able to fulfill with my skill and experience.
Manufacturing automotive and large parts has its own unique challenges like automotive exteriors, Car lenses, Interior components, under hood components, Filter components which satisfy the highest standards of automotive market requirement.
The competitive food and beverage parts manufacturing faced a number of unique challenges for increased freshness and shelf life –with less plastic (thin wall), less cycle time and reduce manufacturing cost to achieve target cost of product.
Practical implementation of theoretical concept of tool and technique and implement that on the job and keep oneself updated with the current developments and technical domain. Understand the functionality of domains of businesses and work.
Maintain healthy relationship with subordinate and insure they work in the team. And be a support system to other to achieve targets
Take ownership of work and be time driven, have positive attitude to work under limitation and deadline and focus on customer need.