• Gender: Male
• Age: 52
• Designation: Manufacturing Head
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Pune
• Work Experience: 22.3 Year(s)

Education

B.E. in Electronics & Communication Engineering- 2003
Diploma in Electronics and Communication Engineering- 2000

Skill Sets

Arburg Injection moulding machines in Germany
Electric, Hybrid and hydraulic injection moulding machines
Material drying system
Kuka robot
Process training
2KM Silicon mixing system Germany
ASM semiconductor Die bonder, Wedge bonder and transfer injection moulding in Singapore etc

Work Experience

Manufacturing Head
From :- 11/2023 - Present
Company Profile :-manufacturer and marketer of
Medical devices and ophthalmic packaging products

JOb profile :-
Handling Production, PPC, manpower, maintenance of machinery and moulds, device assembly, QC, QMS, etc.
Executing projects expansion programs as well as performing trouble shooting.
Managing preoperational of annual operating plan and budgeting the plant.
Ensuring the adherence to customer deliveries within the agreed organization's goal of cost and quality.
Preparing the plan, daily schedule and monitoring manpower (450), machine, material and allocation of various
sections through alignment with whole manufacturing team.
Responsible for improve and maintain Class-8 clean room production area.
Responsible for improving efficiencies & effectiveness by identifying and driving potential lean and six sigma projects.
Overall responsible for producing safe products at controlled conditions.
Initiate corrective & preventive action to prevent non-conformance related to product & process.
Merit of increasing the productive efficiency of the plant from 88.3% to 96% by implementing process fine-tuning.
Distinction of reducing customer complaint (from 110 to 18), meeting quality & effective implementation of new
projects in time.
Initiated Machine and auxiliary equipment interfacing with machine to prevent quality issues.
Training team for process, involving people at root level, encouraging & educating people.
Successfully handled their complete satisfaction level by delivering quality and quantity of the production in time.
Played key role in reducing the breakdown /down time by 12% through effective maintenance.
Successfully achieved the scrap target from 9% to 2.1%.

Manufacturing Head
From - Feb 2019 to 10/2023
Company profile - one of the leading manufacturers of plastic closures for Beverage, Food, Pharmaceuticals, Agrochemical
markets.

Job profile-
Handling the PPC, manpower, recruitment, maintenance of machinery, QC, QMS, commercial activities like purchase,
accounts etc as well as preparing MIS reports to be presented before the management for decisions making.
Executing projects expansion programs as well as performing trouble shooting.
Managing preparation al of Annual operating plan and budgeting the plant.
Ensuring the adherence to customer deliveries within the agreed organizations goal of cost and quality.
Preparing the plan, daily schedule and monitoring manpower (approximately 300), machine, material and allocation of various
sections through alignment with whole manufacturing team.
Responsible for improving efficiencies & effectiveness by identifying and driving potential 6 sigma projects.
Overall responsible for producing safe products at controlled conditions
Initiate corrective & preventive action to prevent non-conformance related to product & process

Highlight:
Merit of increasing the productive efficiency of the plant from 75% to 85% by implementing preventive maintenance activities in time and training and motivating people on shop floor.
Distinction of increasing the sales by 25% for the year 2020-2021 by taking proactive approach to reduce customer complaint,
meeting quality &quality in time & effective implementation of new projects in time.
Initiated the development of local vendor to repair expensive spare parts.
By strictly following validated process parameters, involving people at root level, encouraging & educating people at shop floor
to understand the quality expectation and achieved a reduction in customer complaints to minimum level.
Successfully handled their complete satisfaction level by delivering quality and quantity of the production in time.
Played key role in reducing the breakdown /down time by 20% through effective maintenance.
Successfully achieved the scrap target from 4.5% to 2.1%.

Project Manager / Technical Manager
From - May 2013 to Dec 2019
Company profile - manufacturer of capital equipment in the field
of Polymers. Like ARBURG- Injection moulding machines, Mold Masters- Hot runner systems, Tamoporint- High
speed printing machines, Staubli- Robotics and QRC etc.

Job profile -
Responsible for all new projects in Australia, New Zealand, Fiji,
Undertaking activities related to project management, SAP update, spare parts assistance, etc.
Organizing training programs to customer (electrical, electronics, hydraulic, operation, process & maintenance)
Responsible for supporting all Service technicians, contractors and sales colleagues
Imparting training to new colleagues / contractors; motivating and mentoring a team
Shouldering the responsibility of:
Delivering high quality and up-to-date documentation for all service arrangements
Recording service times, job costing and invoicing in Service Department
Developing and maintaining relationships with operational contacts within each customer
Formulating a customer service policy for the company and following up on all outstanding issues

Highlight:
Essayed a stellar role in handling key customer like Schneider Electric, SMR Automotive, Technoplas, ResMed, Cochlear,
Sarstedt, Cormack Packaging, Jalplas, MPACK, Columbia, Philmac etc.