Ref. No. : CA - 17058 - (Production - Extrusion – with 21.3 years in Plastic Industry)

Education

M.SC in Organic Chemistry From Magadh University, Bodh Gaya in 2001

  


Skill Sets

Proactive and multi-skilled professional, offering nearly 9.5 years of accomplished experience in production Quality 

Work Experience

Dy. Manager Production
Since Sep 2013 
Company Profile: A leading manufacturer of FRP rod & Coated glass fiber roving (CGFR) 
Job Profile:
Make monthly/Daily  Production Planning, Ensure the integrity of production
Maintain Production Schedule and prepared daily production Report /MIS
Managing Production supervisors, organising Shift staff and raw Material scheduling 
Implement & maintain quality standards- ISO 9001: 2008
Conduct Internal audit &  certification Audit like ISO 9001:2008
Quality at source implementation- To generate quality product at origin
Problem solving by applying 7QC, Tools and reduce the process variation by using Statistical Tools& 
Time & motion Study implementation - To in hence the productivity  
Provide Training on Maintaining production times and procedure  to plant employees.
Identify training needs of worker and supervisor
Co-ordination with Production, SCM, Maintenance and other department for day to day activities

Asst. Manager Production
Feb 2010 to Sept 2013
Company Profile: Leading manufacturer of woven sacks, bags and FIBCS, etc
Job Profile:
New product development and trial conduct & Recipe formulation for different Raw material
Making the prototype and checking the performance by testing. Field validation for further  improvement.
Implement & maintain quality standards- HACCP, ISO 9001/22000 & BRC/IoP
Conduct Internal audit &  certification Audit like ISO 9001/22000 & BRC/IoP 
Quality at source implementation- To generate quality product at origin
Problem solving by applying 7QC, Tools and reduce the process variation by using Statistical Tools& 
Time & motion Study implementation - To in hence the productivity 
Making and dealing with customer complaint & CFT meeting & visit customer).
Handle 6 person 
Training on quality systems to plant employees.
Identify training needs of Employees 
Conduct Vendor Audits
Co-ordination with Production, SCM, Maintenance and other department for day to day activities

Senior Executive  Production
Apr 2007 to Jan 2010
Company Name: Mayur Uniquoter Limited
Job Profile:
Make monthly/Daily  Production Planning, Ensure production as per planning 
Maintain Production Schedule and prepared daily production Report /MIS
New product development and trial conduct & Recipe formulation for different Raw material
Making the prototype and checking the performance by testing. Field validation for further improvement.Conduct Internal audit ISO 9001,14001 ,OHSAS18001 & certification Audit  
Handling customer complaint &   conduct CFT meeting, visit customer.
Implementing 5S, SPC,MSA, 7QC tool, TQM
Material (chemical) testing:  Plasticizer, Solvent, Stabl, Pigments, prepared Compounding PU, colormatching of different types of pigments and new product development

Production  In charge
Feb 2004 to  Mar 2007
Company Name: Ok Play Limited
Job Profile:
Spearheading Production and Quality initiatives; Troubleshooting quality related problems with assemblers & factory managers. Entrusted with the o
onus of complete development & process design for the component. Significantly achieving Production Target. Collecting, Analyzing & submitting rejection statistics to the top management.
improvement of projects. Maintaining Schedules at Optimum Levels for Achieving Production Target. Liaise with internal Customer about New Product Development..
Contributing technical inputs in enhancing quality control mechanism to meet international quality standards.
Developing various test programs for equipment, assuring attainment of product.
Reducing overall testing time by creating and documenting program to calculate test results
Forming a major link between design, production and the quality department; Train assemblers, vendors and own quality inspectors in quality check points of the new models 
Taking necessary decision for correcting Process, Mould and Machine; Leader of Wastage Reduction.
Accountable for stabilizing the processes and also involved in process development with the core team.
Involved in Proper utilization of Equipment & Manpower with minimum resources & minimum cost.
Coordinating with Maintenance, Tool Room, QA, assembly & PPC to Get High Productivity.

Trainings Attended:
SPC and Process Capability Study form Galgotia Institute of Management, Greater Noida -  2 Days
TS  16949 by BVCL – 2 Day
KAIZEN, 3M , 5S and other implemented programs
SPC and MSA Process Capability Study form CII Institute of Quality management, New Delhi – 2 Days
Value Stream Mapping from CI I Institute of confederation of Indian industries, Chandigarh – 1 Day
ISO 9001:2015 Awareness Training from Intertek – 1 days 
Leader Ship from IMA – 2 days

COmpetencies
Make Production Planning, Ensure the integrity of production
Maintaining productivity level ,Reduce cost and maintaining Quality Control Standard.
New product development and trial conduct & Recipe formulation for different Raw material
Demonstrate team Management Skill ,Training and performance evaluation ,Motivating employee 
Conduct Internal, Supplier & certification Audit & Documentation.
Looking various Quality Management system like  ISO 9001:2008,14001,OHSAS 18001 ,FSMS ISO 22000: 2005 & BRC/IOP SPC, MSA,  kaizen Documentation ,5S, Hazard analysis, CAPA analysis 
Prepared PPAP ,FMEA document 
Root cause analysis through 7QC tools, Conduct Training quality 
Timely calibration – Lab & process equipment, 
Conduct customer complaint 

Instruments handled - Spectrophotometer,  UTM m/c, impact tester , ph meter, viscometer, MFI, specific gravity,  Hydrometer, CBC
 
Achievements:
Reduced the percentage of rejection by doing why - why Analysis of each defects 
Improved the percentage of Production Yield 
Reduced the customer complaints 
Reduced the process variation by doing the process capability study.
5S implementation 
Reduce Manpower and down time 

Future Goals

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