• Gender: Male
• Age: 57
• Designation: Manager
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  700000 /Annum
• Expected Gross Salary: INR  1000000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Anywhere
• Work Experience: 34.5 Year(s)

Education

MBA (HRM) From Ambedkar Open University
B.E (Production) From Nagpur University In 1989

Skill Sets

Production Management, Process Engineering, Maintenance & Operations and Quality Assurance.

Work Experience

Production Manager
Since Feb. 2006
Company Profile: One of the leading company in Riyadh engaged in the manufacture of pipes and various other products.
Job Profile:
Day Production increased by 25%.
Reduced the consumption of daily consumables.
Implemented Production incentive scheme in the pipe section division thus increased 10% production with 4% additional costs.
Introduced new Numerically Controlled pipe cutting machine.
QMS Implementation: Ensuring adherence to the various quality measures viz., ISO 9000 by maintenance of appropriate requisite documentation/ records. Reviewing documents, SOPs, general test procedures, protocols and their summary reports.
Presently: Involved in getting Dubai Central Laboratory Certificate for our final products to promote in Dubai Municipality projects.
Familiar with calculating STC (using Insul software), U values of the Building construction systems like wall, roof, floor etc. and Insulation Thickness (using 3E Plus software)
Taking trials for manufacturing of BRIQUETTES from Rockwool waste, which is going to be re-used in the cupola furnace.

Production Manager
May. 2001 - Jan. 2006
Job Profile:
Managing the operation, maintenance and troubleshooting of PLC controlled Cupola Furnace operating at 1500 centigrade, high speed motors of spinners, Ovens, Blowers, Pumps, Compressors, Hydraulic Units with Instrument Control, Conveyors, Stitching Machine etc.
Instrumental in increasing the daily production from 43MT to 48MT and decreasing the cost of production by optimizing raw material vs Solid Fuel Ratio and
Stellar role in reducing rejection rate from 4% to 2%. By modifying the existing Air ducts and by incorporating new measures in the process.
Core member of the team involved in the development and commercial production of Building Rolls, first of its kind in India with Mineral Wool.
Introduced alternate liquid fuel for Curing Oven.
Pivotal in energy conservation up to 20% by replacing traditional HSD oil Heavy Creosote oil for Burners.

Asst. Production Manager
July 1999 - March. 2001
Minwool Rockfibres Ltd
Company Profile: A leading Manufacturer, Trader of Fabrics Textiles.
Job Profile:
Managed the daily production activities including plant maintenance, process control, equipment modification and troubleshooting of cupola furnace.
By increasing the input in the cupola furnace the output also increased and balancing the heat by slight increase in the Solid fuel.
With the increase in the Production by 15% the cost of production drastically decreased.

Production Executive
Sept. 1992 - April 1999
Rockwool India Ltd.

Production Engineer
Jan. 1992 - Sept. 1992
India Extrusion (Copper Upcasting Plant)

Production Engineer
May. 1990 - Dec. 1991
Vijay Auto Industries
Company Profile: Manufacturer of Automobile Parts Components.

Areas of Expertise:-
Production Planning & Control:
Managing complete production operations with a view to ensure accomplishment of production targets within the time and cost parameters.
Handling overall activities, implementing effective techniques to bring efficiency in operations, improve quality standards & achieve maximum cost savings.

Operations & Maintenance:
Performing the functions of troubleshooting and General maintenance for reducing machinery downtime to minimum.

Process Engineering & Improvement:
Implementing systems, processes and procedures to facilitate smooth functioning of overall plant operations.
Analysing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.

Quality Assurance:
Ensuring optimum quality standards across various processes to reduce rejection levels and ensure high quality standards at all the stages of production.
Implementing Statistical Process Control Techniques like Ishikawa Diagrams for problem solving in the process.

Future Goals

Assignments in senior admin and projects