Ref. No. : CA - 23004 - (Quality - Injection Moulding – with 30.7 years in Plastic Industry)

Education

Post Graduate Diploma In Plastic Composite Technology Manufacturing And Testing Of Plastics & Composites From CIPET, Chennai, India in 2001

B.Sc Polymer Chemistry From Calicut University
Kerala in 2000 with 85%

H.S.C. From Calicut University in 1997 with 68%

S.S.C. From Board of Exams in 1995 with 77%

Pursuing MBA – Operations Management

Skill Sets

Office Suite: Ms-Office, Ms-Word. Excel, Power Point, Internet etc.

Certified Internal auditor of ISO : IEC 17025. (NABL Acreditation)KEY SKILLS AND COMPETENCIES :-

Management :
Experience of working within a Quality Management System in the manufacturing industries
Fully conversant with all relevant Quality Assurance Procedures.
A proven record in people management.
Structured problem solving ability

Personal :
Hard working,honest and Motivated
Positive thinking ,‘can do’ attitude
Responsible ,operate with integrity and team work
Learning nature and logical approach
Timely delivery of work

Work Experience

SR. MANAGER (QA/QC)
Since Sep 2008 - Present
Company Profile: Manufacturer of PET Bottles and Preforms
Job Profile:
Overall responsibility of all QA/QC/System activities of our three units.
Improving quality assurance& quality control processes and practices.
Recruitment ,mentoring and developing team consisting of of QA/QC Executives, engineers,officers,inspectors and Packing Supervisors.
Driving Kaizen initiatives.
Customer visit for new product development and during concerns .
Performing 8D analysis for Customer Complaints and Non-conformities.
Interacting with elite customers like HUL,Amul,IPCA, Hersheys,Pfizer,J.B.Chemical, Everest,Makers Lab,Perfumeries etc etc .
Supporting and guiding team for investigating the OOS .
Preparation & implementation of Sampling Plans, Quality Manuals and Standard Operating Procedures for an efficient QMS.
Coordinating and conducting Customer/External agency/Third party audits/ inspection.
Ensuring the Internal and External Audits are properly carried out and Corrective action is taken to rectify any shortcomings
Developing peopIe by identifying the training needs, conduct the trainings and evaluate them .
Preparing and analyzing MIS and presenting to Management during Management Review Meeting .
Vendor /Service Providers evaluation and qualification for RM,PM & Job Work.
Performing Supplier audits on yearly basis.
Communication and Co ordination with all department for the needs.
Monitoring ,analyzing and communicating COPQ data with Team.
Developing Packing standards.
Performed packing cost optimization.
Monitoring and ad-equating shop floor people on daily basis on Hygiene Procedures

Executive (Q.A)
Jan 2007 to Sept 2008
Company Profile: Manufacturer of injection Moulding components.
Job Profile:
Reporting to Director, V.P & G.H.
Handling & Controlling of all type of quality activities of Unit-I having 5 injection moulding Machines (650, 400, 350, 250 & 130 tonnage m/c) & 5-6 Job Workers.
Preparation & analysis of monthly MIS including QC objectives. 
Testing of the different type of finished goods & Raw Materials.
Preparation of COA (Certificate of Analysis) & PDI.
Controlling all the quality related activities in I/H & J/W end.
Co-ordination with Customer inspection.
On going inspection & testing.
Making all the arrangements for calibration of all kind of instruments & machinery.
Attending Customer complaint, (if any) making fish bone diagram.
Responsibility for maintaining the records & attending the audit of Quality System for ISO 9001 - 2000. 
Implementation of 5 S
Preparation & Analysis of daily & monthly reports, Batch wise reports, COPQ & OEE.

In Charge (Q.A)
May 2003 to December 2006
Company Name: Technovinyl Polymers India Ltd
Company Profile: Manufacturer of PVC & Rubber Compounds.
Job Profile:
Reporting to Managing Director & Factory In charge
Supervising the production of different grades of compounds.
Raw Material inspection & testing.
Testing of the different grade of finished goods.
Preparation of COA.
Controlling all the quality activities & Co-ordination with Customer inspection.
On going inspection & testing.
Arrangements of the calibration of all kind of instruments & machineries.
Attending Customer complaint,(if any) making analysis of cause of non-conformity & proposed action plan.
Arrangements of third party inspection.
Customer & Supplier co-ordination related to quality.
Complete responsibility for maintaining the records & attending the audit of Quality System for ISO 9001 -2000. 

Executive Engineer (Q.A)
October 2001 to Jan 2003
Company Name: Parag Fans & Cooling Systems Ltd
Company Profile: Manufacturer of FRP composite Fan 
Job Profile:
Reporting to Executive Director & General Manager (Q.A)
Testing the Strength and efficiency of Fans.
All Raw material testing
Preparing the Test Reports.
Responsibility of implementation of Quality System for ISO 9000.

Achievements:
I was the Team leader for taking ISO 9001 - 2000 Certification in 2003
In 2009, We have taken approval from Major Pharma Companies Like Pfizer Limited,Raptakos Brett etc when there was no senior persons like Plant Manager/G.M
Achieved and Maintained Zero Quality Complaints continuously for last 6 months

Over 19 years of experience in Quality control and Quality Assurance
Worked with ISO 9001 : 2015,FSMS 22000 : 2018, ISO 15378 :2017 and Awareness on SA 8000,EHS Management System.

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