Ref. No. : CA - 28061 - (Quality - Injection Moulding – with 27.3 years in Plastic Industry)

Education

Bachelors in Polymer Science From Govt. College

Skill Sets

Experience in Quality Assurance & Control, Process Improvements, Audits & Inspection across Plastic film, Moulding industry.
Skilled at TPM, ISO 9001:2015 & 5S and worked on multiple systems including various systems 5S, TPM, PPAP, APQP, FMEA & ISO implementation
Monitored & analyzed machine breakdown, installation, commissioning & services of equipment including preventive maintenance for Pad Printing & Ultrasonic welding process; experienced to implement Cost of Quality (COQ) & Quality improvements.
Managed complete operations entailing planning, resource utilization, maintenance, quality management and manpower management.
Experienced to understand customer’s requirements, perform contract review, conduct manufacturing activities & on-time completion of projects as per customer’s requirement.
Planned strategy, process, equipment & capacity and implemented production / process control, cost management & quality initiatives to ensure top & bottom-line profitability and domain ex

Work Experience

QA Manager
From: Mar 2014 to till date

Job Profile:
Spearheading the Quality Assurance & Control activities for Manufacturing Plant of Injection Molding Components.
Supervising material inspection for incoming & in-process through sustaining quality standards for incoming material; adhering to quality standards, norms & practices.
Generating MIS/reports on purchases & evaluating the costs.
Conducting audits for monitoring & analyzing the performance of vendors pertaining to cost, quality & delivery norms.
Evaluating the vendors performance on criterions including quality/ technology improvement rate & on-time delivery.
Appraising vendor quality status & plan actions to accomplish continual quality improvement of vendors.
Supporting the team through technical guidance to the Vendor Team; guiding them on performance bottlenecks.
Training Subordinates & Colleagues on QMS / EMS/ OHSAS, Tests, Inspections & Functional requirements.
Resolving customer complaints, product quality & heat treatments through providing technical support & guidance to the field service functions.
Monitoring development activities & preparing periodical reports & MIS for Senior Management.
Resolving Supplier Quality issues through systematic approach.
Imparted Training related to Quality to fulfill customer requirements.
Highlights:
Implemented QMS for Quality Systems, receipt, final quality production, incoming materials, commercial & manpower management.
Worked on Pad Printing & Ultrasonic Welding Process
Supervised technical-commercial issues, cost & rejection control.
Ensured safety in all Operations, GMP & effective implementation of 5s.

Quality Manager
May 2012 to Mar 2014
Job Profile :
Drove plant operations for manufacturing operations & production management; supervised quality assurance at production management for customer satisfaction.
Processed plastic raw materials & lab testing.
Administered multiple internal, external & customers audits.
Maintained & developed the action to attain the quality targets implementation of continuous improvement plans.
Managed customers quality on Non-conforming issues.

Quality Assurance Manager
Sep 2008 to Mar 2012
Company Name : Varroc Polymers Pvt. Ltd.
Job Profile :
Headed plant operations, resolved customers complaints including Customers Audits.
Implemented quality assurance tools for process improvement.
Managed internal & eternal audits and solved technical issues & controlled rejection.
Worked on QMS, TPM, 5s, PPAP, APQP & FMEA.
Planned, developed & implemented Quality Systems for quality products.
Supervised customer’s audits, internal audit & NCR closure, overall quality functions.
Managed ISO14001/ IATF16949 other customer required certifications.

Manager QA
Mar 2003 to Aug 2008
Company Name : Kaizen Plastomould Pvt. Ltd.
Job Profile:
Managed on-line inspection for manufacturing operations.
Conducted internal & external ISO audits and resolved customer complaints.
Performed raw materials testing & conducted final inspections.
Supervised production management & worked towards higher customer satisfaction level.
Worked as Manufacturer of Plastic molded auto components.
Participated in Suppliers Selections & Audit Process.
Administered quality products & process.

Asst. Manager
Apr 1997 to Jan 2003
Company Name : Ekdant Moulders Pvt. Ltd
Job Profile :
Managed process inspection of daily production.
Assessed incoming raw material daily.
Imparted training to all concerns.
Formulated QMS documentation & ISO audit.
Gained knowledge of molding, sonic welding, heat treatment & material testing

Core Competencies
Quality Assurance & Control
Process Improvement
Budgeting & Cost Controlling
Vendor Development
Equipment Calibration
Audits & Inspections
Customer Complaint Resolution Client Relationship Management
Team Leadership & Development

Future Goals

Growth
Quality- Injection Moulding

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