• Gender: Male
• Age: 45
• Designation: Manager-Quality & Development
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Preferred Location: Mumbai
• Work Experience: 21.8 Year(s)

Education

MBA-TQM (2012-2014) Sikkim Manipal University, Distance Education
B.E. Hons (Mechanical Engineering) in (1999-2003) Dr. B. R. Ambedkar University, Agra Hindustan College of Science and Technology, Farah, (Mathura) with 78.20%
Intermediate (10+2) from U.P. board with 65% marks.
High school (10th) from U.P. board with 72% marks.

Skill Sets

Key Skills and Software Proficiency
7 QC Tools, 8D, FMEA, Lean Manufacturing, TPM & QMS.
SAP, ERP, Minitab, FIRM, AutoCAD, MS-excel, Power point, Outlook, Internet.
Developed & trained the shop floor peoples, Skill Matrix, Kaizen, Team Management, Process Improvements, Cost conscious, Target oriented & Utilization of resources.

Work Experience

Manager-Quality & Development,
From May 16, 2018 to till date.
Company profile- cookware & kitchenware manufacturer who sells their products through their own brands like Milton, Treo, Claro & Spotzero.

Job profile-
Working with corporate team and looking Quality, Vendor & Product development for Pressure cooker, Cookware, Vacuum flask & Glassware categories,
QA & Supplier Quality:
Development of Product specification sheet.
Development of Process flow chart, Product SOP, QAP & Check sheets.
Planning for Pre dispatch inspection (PDI) at supplier end (Domestic as well as overseas).
Supplier’s pre-production samples approval.
Validation of new products quality.
New Tools & Die approval.
RCA and CAPA for defects observed.
Periodically supplier quality evaluation and action plan accordingly.
Quality control Lab testing ( in house and outhouse both)
Measuring & testing Instrument calibration and record.
Artwork & packaging review for unit carton, master carton, fitments, stickers, warranty leaf, etc.
Training and development of Quality personnel.
Vendor & Product Development:
Vendor identification, Vendor’s factory audit (Domestic as well as overseas) & vendor up gradation.
Vendor development for new and existing products.
Productionizing at vendor shop. Kaizen in product & manufacturing.
Product bench-marking with competitor and market.
Development and addition of new SKUs of Pressure cooker, Cookware, Vacuum flask & Glassware categories.
Verification and negotiation on product costing with suppliers for new products.
Market Complaints:
Review and action plan for market complaints about products & record.
Warranty registration and record.

Assistant Manager-Quality (Plant Quality Head),
From Dec 20, 2016 to May 15, 2018
Company Profile: Company is market leader in Pressure Cookers, Cookware & kitchen appliances having its business in domestic and all over six continents. Company Products is registered under use of UL, CE & ISI marks.

Job profile-
Incoming, In-process, Final Quality & Supplier Review/Performance
Inspection and testing of packaging items cartons, master carton, fitments etc.
Verifying OGPQ audit report and preparing release audit report (RAR) of finished product.
Analysis of rework, rejection and to device corrective/preventive actions.
Minimize and control COPQ. Maintained target RRFT (Real Right First Time) minimum 85%.
Defined KRA & KPI for department’s individuals as per PQCDSM concept.
Review reports of quality audits, Non conformities identified during execution and ensure CAPA with appropriate closures.
Preparing pictorial SOP for products, maintaining Visual shop floor & Quality Corner.
System and Certification: Practical hand on experience of implementation, monitoring and certification of ISO 9001:2015 QMS, BIS, UL & PED/2014/68/EU (CE).
QC lab testing as per BIS & UL standards & records.
Instruments Calibration & Record
Market/Customer Complaints: Investigate Market/customer Complaints, Finding RCA & taken CAPA and make reports.
Tools Approval & New Materials Trial: Checking of tooled samples for compliance to drawing, functional trial and appropriate tests before mass production.
Conducting trials of new materials & making detail reports.

Manager-Quality (Plant Quality Head), Oct 11, 2006 to Dec 14, 2016 (10 Years & 2 months)
Hawkins Cookers Limited, Hoshiarpur Plant,
Job Responsibility:
Incoming, In-process & Final Quality of products.
Inspection & testing of various Packaging items i.e. unit & master cartons, fitments etc.
Clearing & Processing GRNs to account department for payment.
Arranging 100% inspection for metal finishing at subcontractor’s shop.
Out house Process audit at subcontractors end.
Establish acceptable quality level at vendor’s shops.
Suppliers Quality Evaluation, up gradation of Quality & Process audit at subcontractors end.
Tools Approval & New Materials Trials.
QC Lab Testing & BIS/UL Audits.
Handled Market Complaints & Service Center activities.
Managed a leading Quality team of 01Engineer, 03 Apprentice Engineer, 02 Inspectors & 10 Workmen.

Asst. Engineer-Production, Nov 24, 2005 to Oct 10, 2006 (11 months)
Maharashtra Seamless Limited, Raigad (JINDAL Group of Industries, an ISO 9001 Company)
Company Profile: D.P. Jindal Group a conglomerate of Maharashtra Seamless Ltd, Jindal Pipes Ltd, Jindal Drilling & Industries Ltd and Jaguar Overseas Ltd, is industrial organization with leadership in Seamless & ERW Pipes.

Engineer-QC, Sep 10, 2004 to Nov 15, 2005 (1 Year, 2 months)
Graduate Engineer Trainee, Sep. 10, 2003 to Sep. 09, 2004 (1 Year)
Bachmann Industries India Limited, Faridabad (An ISO 9001 Company)
Company Profile: A WAHLCO Group Company with leadership in Diverter, Damper, Expansion Joints, Combustion Air Preheat-er (Heat Ex-changer), Flue Gas Conditioning System etc.

Profile Snapshot
An entrepreneur, Quality Professional more than 17+ years of rich experience out of that 02 years in fabrication, 01 year in steel pipe manufacturing process and rest years are in consumer durable industry. Looking for new challenges for use of skills, learning and growth. As currently Manager-Quality & Dev. profile with qualifications of B.E. Hons. (Mechanical), MBA - TQM, Certified Six Sigma Black Belt (PTU, Mohali), Six Sigma Green Belt (ISI, New Delhi), Piping Engg. (IIT, Bombay),certification in NDT testing,