Ref. No. : CA - 29261 - (Quality – with 27.3 years in Plastic Industry)

Education

M.Sc. (Analytical Chemistry-MICA*) fromJiwajiuniv., Gwalior (M.P.) 1997.

Skill Sets

MICA – Master in Instrumentation & Commercial methods of Industrial analysis. (i.e. – Specialization in Analytical Chemistry)

Work Experience

Quality manager Lab
From JAN.2022
Company profile- Manufacturer and Exporters of Quality Fiberglass Reinforced Plastics (FRP) Products, Polycarbonate Sheet

Job profile-
Existing running product quality & Process related work with minimum quality complaints.
Testing of all existing running products from Raw materials to finish Products.
ISO & Other lab administration work &releasing products from SAP/ERP.
Help in Marketing & Communication technology satellite team training about existing & new develop product.
Leadership, Dry Mix Process & quality knowledge.
Quality control of running product with RM & process.
Process optimization & zero wastage
Training for better quality control and operation of the process.
To monitor the quality of raw material and finished product and take corrective actions.
Documentation of the process and quality control of new product.
Maintain the document as per ISO requirements.
Implementation of continuous improvements in the job, process and quality control of raw material and finished products.
Planning, organizing, directing & running optimum day-to-day operations.
Increasing production & minimizing unnecessary costs & maintaining quality standards.
Responsible for Quality, Manpower Management, statutory compliances.
Interaction with dispatch dept. Coordination, scheduling with plants, Understanding-customer-requirement, specifications, issuing test certificate, Verification of packing &labeling.
Equipment/Instrument maintenance, interaction with stores for arrange chemical/glassware/apparatus requirement through indenting /Issuing with cost control.
To acquire knowledge& skills for Analysis & maintenance, chemical analysis to meet company requirements. To maintain all records for analysis, dispatches, equipment maintenance.
To do necessary analysis & testing whenever necessary- export C.O.A. etc.
Handling CAPA/Customer complaint & SAP software using for FG/IPQC/RM Product release.
Operating SAP for product releasing, production punching,

Manager- Quality Control Lab. Dept.
Since July 2020 to Dec.21
Job Profile :
Responsible for finish good, incoming raw material, in process samples.
Handling customer complaints- CAPA, Calibration of lab instruments.
Maintain record & prepare customer specification, ISO documentation.
Product quality release from ERP-raw material, in process, finish goods etc.
Incoming raw material analysis, particle size analyzer- using – Malvern For PSA Analysis,
Responsible for packing material, raw material, in process, finishes product Analysis.
Checking the quality of finished product, batch formulation & batch card.
Responsibility of QC work, Raw material, Finished product & other Qc relative activity, administration * training to Lab chemist & evaluate them.
Making the certificate of raw material, received from vendor & finished product from formulation.
Sign the raw material invoice as QC approved.
Managing whole physical testing activity.
Assist the production team to achieve the production target.
BIS documentation.
Hazardous waste documentation.
ISO-9001- 2015, 18001-2015 documentation.
Analysis of raw material & finish goods as per BIS specification.
Operate ERP /SAP software.
Preparation of new STD operating procedure for lab instrument.
Calibration of lab instruments
Maintain records as per ISO & GMP.
New method development.
Preparation of samples as per requirement of export dept & their analysis.
Preparation of volumetric solution & their standardization.
Sampling of raw material & in process samples.
Responsible to give 100% accuracy in lab analysis report.
Responsible for raw material& finish goods & process sample- acceptable or rejected.
Responsible for customer audit in LAB.
Responsible for maintenance instruments & arrangement of all lab chemicals.

Instrument Handled:-
High performance liquid chromatography models are-perkin elmer-series2000 & Software-total chrome navigator, waters –2695separations module, Merck, Elite, surveyor, P.C. in chromquest software used. Gas chromatograph models are-Agilent-6890-GLC, shimadzu-14-B, michro-9100-netel, omega-QC+, Chemito-8610, uvspectrophotometer-shimadzu-1601, karl fishertitrator-Toshniwal & veegomatic, melting point apparatus, pH meter, X-rite colorimeter, Flame photometer, V.P.Dapparatus, T.L.C, Flashpoint apparatus, Minolta spectrophotometer-CM 33010 for color value, Bomb colorimeter, Brookfield viscometer.

Quality control Manager
Dec.2016 to June-2020
Ramco industries ltd, Kotputli,
Job Profile :
Responsible for analysis of raw material, packing material, and FG Product.
Handling analysis, Operation & calibration of all lab instruments brightness meter & KF titrator, flexural strength, impact strength, Boucher magnet, freshness tester.
Handling of Out of Specifications. (OO’S).
Having flexibility to work with the team leader and individually.
Responsible for any other activity as assigned by concerned In-charge-Q.C.
Coordination with store, production, Sales&DispatchDeptt.
For-I.S.O.-9001-2015 E.M.S.-14001, 5-S, OHSAS -Documentation work
Interaction with dispatch deptt. Coordination, scheduling with plants, Understanding-customer-requirement, specifications, issuing test certificate, Verification of packing &labeling.
Equipment/Instrument maintenance, interaction with stores for arrange chemical/glassware/apparatus requirement through indenting /Issuing with cost control.

Assistant Manager- QC lab.
March 2012 to Nov. 2016
Company Name : 20 Microns Ltd
Job Profile :
Analysis of total carbonate purity%, bulk density, retention %,particle size with Malvern 2000series instrument,brightness&whitness with refelectancemeter,moisture content by gravimeteric analysis, PHmeter,Waterabsorption,oilabsorption,drawdodownsheet,product released from SAP software- RM ,IPQC,FG etc,Handled customer complaint, ISO Documentation, Maitain lab Records, SOP, WI, CAPA,internal& external calibration of lab Instruments, Market samples analysis, FG Counter Samples records , test reports etc.

QC incharge
June 2010 to March 2012
Company Name : SR Foil & Tissues Ltd.
Job Profile :
Analysis of Pulp consistency, pulp freeness, flexural strength, paper surface smoothness, water analysis etc.

Assistant Manager-Q.C.
June 2007 to June 2010
Company Name : Lanxess India Pvt. Ltd,
Job Profile :
Analysis of finish products by Gas Chromatograph as- Benzyl chloride, Benzaldehyde, Benzyl benzoate, Benzyl acetate, Benzyl alcohol etc. & chemical analysis of Thionyl chloride, sulphurylchloride, Sulphur di chloride, Sodium Benzoate, Hydrochloric acid etc.

Asst. Manager-Q.A.
Oct 2005 to June 2007
Company Name : Mayur Uniquoters Ltd,
Job Profile :
Analysis of -DOP, waxes, Pigments, resins, dyes, solvents, plasticizers’& overall Q.C. activity handled. Physical Testing i.e. - Tensile strength, breaking load, color bleeding, tear strength, ply adhesion etc.

Quality Assurance officer.
Qct. 2004 to Oct.2005
Company Name : Mafatlal Group
Job Profile :
Testing of raw materials: - Methanol, Acetone, Benzyl chloride, Toluene, Aniline, Sulphuric acid, caustic lye, Alumina, Dimethyl Sulphate, p-toluene etc.
Finished product analysis :-( Intermediate product for Pharma, Dyes, Pesticide) Check % purity by Gas Chromatograph, products are-Parafluorophenol, parafluoronitrobenzene, 44 difluorobenzophenoneparabromofluorobenzene, 5difluoromethoxy2mercaptobenzamidazole, 5fluoro2hydroxyacetophenone, peranitrochlorobenzenes,sulphone-AnhydxousA, orthonitrochloro benzene, 4-bromo fluoro benzene, DEA, MEA, MEMT, DEMT, DMPT, MMA, MBA, MMT, DMMT, PTAC, EBA etc.

Q. A. Chemist
Dec.1997 to Oct. 2004
Company Name : UFLEX Ltd
Job Profile :
Testing of raw materials :- PTA, DMT, MEG, OPA, IPA, DMS Salt, Antimony tri oxide, Titanium dioxide, silicon dioxide ,Density of L.D.O.& H.S.D.,H.T.M. OIL for % moisture & Flash point Apparatus, Leucophor analysis etc.
Testing of finished product :- (Polyester Terphthalate Chips)
Intrinsic viscosity, End group, Melting point, Oligomer, D. E. G., Color Value, Moisture, chipssize, chipscutting, chips /gram, Antimony in chips, crystalinity of S.S.P. chips .
Water analysis- in Boiler feed water, Cooling water,rawwater,ETPinlet,ETP Out let water,Aeration tank water Samples etc:-Analysis Parameter under as- pH,conductivity, chloride,Turbidity, Hardness, Alkalinity, Sulphite, Iron, phosphate, Silica, Oil &Grease, Total Dissolve Solid, Total Suspended Solid, Dissolve Oxygen, Chemical Oxygen Demand,, Biological Oxygen Demand, Cycle of Concentration in Cooling water sample etc.

Professional Training:-
One month training in National fertilizers limited, Distt -Guna (M.P.) -in Q.C.Dept& Also one month -N.T.P.C. Unchahar unit, Distt. -Raibareli (U.P.)

Others Achievements:-Good leadership training-attended in Gwalior Chemical Ind.ltd.Nagda& Certificate achieved.
Internal audit Training Conducted by QGS India Pvt. Ltd, Delhi, and Training attended & certificate achieved.

Certified internal auditor in Ramco industries ltd, keswanaarea, kotputli.

Future Goals

Seeking a suitable senior position - Q.C. /Q.A. Manager in Quality Assurance/Quality Control deptt. Of your esteemed organization

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