• Gender: Male
• Age: 45
• Designation: Manager Quality Assurance & NPD
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  1150000 /Annum
• Expected Gross Salary: INR  1400000 /Annum
• Preferred Country: India
• Preferred Location: Uttar Pradesh
• Work Experience: 19.9 Year(s)

Education

B.Tech.in Mechanical Engineering (2004) from Moradabad Institute of Technology (MIT), Moradabad affiliated from U.P.Technical University Lucknow with .
Three year diploma in Computer Engineering (2001) from Govt.Polytechnic Unnao affiliated from Board of Technical Education Lucknow .
Passed 10+2(1997) from U.P.Board
Passed 10th (1995) from U.P.Board

Skill Sets

Fully conversant with handling quality functions at plant level including In coming Quality Control, In process Quality, Final Inspection and Pre Dispatch Inspection.
Hands on experience with various measuring instruments like vernier caliper, micrometer, height gauge, bore gauge, profile projector, hardness testing machine, bursting strength machine, spring load testing machine, coating thickness tester etc.
Expertise in using Statistical Process Control (SPC),7 QC Tools, Poka Yoke for error proofing,Kaizen,5S,Quality Circle.
System implementation for ISO 9001-2015, SMETA and BRCGS Issue 6 certification.
Customer complaint handling and making 8D report for Customer Complaint Corrective Action status.

Work Experience

Manager Quality Assurance and New Product Development
From-June 2021 to September 2021
Company profile-manufacturing of Plastic Blow Molded bottles

Job profile-
Responsible to lead the quality assurance function by establishing quality standards, procedures & audit control for quality of raw material, in process quality & finished goods in order to meet business requirements.
Responsible for improving the receipt quality of goods from Suppliers through Co-ordination with suppliers for action plan and for improvement at the supplier end.
Monitoring the trend and taking appropriate corrective and preventive action to reduce in-house rejection PPM.
Review of actions taken to improve in-house rejection trend and effectiveness monitoring.
Skilled in utilizing Lean tools and techniques and developing a continuous improvement.
Establishing systems for quality of works as per the specified Quality Standards or plans.
Responsible for regularly review of Quality Assurance Plans & Formats as per the specification & maintain systematic documentation about quality.
To conduct internal audits and compliance verification for external audits.
To ensure implementation of monthly reports and participation for arranging departmental meetings.
Handling with Customer complaints by investigating Root Cause Analysis(5W1H) and providing 8D corrective action report to the customer using Fish Bone diagram & Why-Why analysis.
Implementation of ISO 9001-2015 Quality Management System(QMS), ISO 22000-2005 Food Safety Management System(FSMS) in the plant along with ensuring the compliances of FSMS as per ISO 22000-2005 requirement.
Implementation of SEDEX Certification in the plant along with ensuring the compliances of SEDEX Certification.
Preparing the Quality Manual & maintaining records for ISO 9001-2015,ISO 22000-2005 Food Safety Management System SMETA and BRCGS Issue 6 certification.
Works with external Quality Auditor & ensure successful completion of certification, re-certification & Surveillance audits including Customer audits.
Conduct daily Quality Meeting(Red bin meeting) to review and decision on rejection along with production,tool room and maintenance department.
To prepare the Quality Budget for infrastructure, regular functioning and out sourcing of quality testing in consultation with QC & NPD teams.
To plan develop and direct QA & Quality improvement initiatives.
Responsible for identifying and implementing process improvements to ensure the efficiency, effectiveness and quality of manufacturing operations in terms PQCDSM.
Monitoring the effectiveness of Poka-Yoke & giving feedback to production engineering.
Ensuring the adherence of Process standard defined & control of process parameter by process audit.
Plan for Maintaining the instruments ,jigs and fixtures in trouble-free working condition.
Preparation of Calibration and revalidation budget as a part of departmental budget.
Co ordination with product development , for developing new product to right at the first time.
Planning and execution of Sample inspection system.
Monitoring of value added activities in the company and identification/deletion of non value added activities in co ordination with top management.
Regular monitoring of departmental budget v/s expenses.
Planning and supporting the internal customer supplier relationship.
Planning and implementation of Quality improvement activities like celebration of Quality month,Supplier quality meets etc.
Searching available opportunities for participation in seminars,trainings,quality Megzines,quality awards to enhance company's fame and competency.
Regular updation of Quality System and business processes as per company interests to meet the intent of the system.
Preparing IQA schedule and monitoring adherence.
Preparing MIS for Top Management updation and conducting MRM.
Responsible for development of all strategies related to Quality Assurance function to meet the continuous improvement and growth needs of the organization.

Manager Quality Assurance
From-September 2019 to May 2021
Company profile-leading manufacturer of rigid plastic packaging products

Manager Quality Assurance
From-September 2016 to August 2019
COSTER India Packaging Pvt. Ltd

Group Leader Quality Assurance Level VI
From-August 2010 to August 2016
Dorset Kaba Security Systems (P) Ltd

Sr.Engineer (Quality Assurance)
From-May 2008 to July-2010
Havells India Ltd

November 2005 To April 2008 At Standard Electricals Ltd. (Havells India Ltd. Group), Jalandhar-punjab
Role: Engineer (Quality Assurance)

Engineer Production Injection Molding
From- August 2004 to October 2005
WOCO Motherson Elastomer Ltd