• Gender: Male
• Age: 49
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  1171000 /Annum
• Notice Period: 90  Days
• Work Experience: 21.8 Year(s)

Education

Bachelor Degree in Chemical Engineering From Institute of Engineering & Technology C.S.J.M. University Kanpur in June 2001 With 74%

Skill Sets

Personal Skills:
Comprehensive problem solving abilities, excellent verbal and written communication skills, Ability to deal with people diplomatically, willingness to learn, Team facilitator. Have a positive attitude towards life & work and like to accept challenges & exploring new opportunities.

Computer Skills:
Operating System - Windows 98, 2000
Languages Known - Pascal, C, C++

Work Experience

Manager (Chemical)
Since Sep 2011
Company Profile: Polymer Manufacturer
Job Profile:
Review of the final issue of P&ID’s from point of view of commissioning and start-up, issuing of P&ID’s modification according with project standards and regulations.
Review of the Basic Engineering Design Package (BEDP), Utility balance, PFD’S , P&ID’S and, HAZOP study, GA drawing review, 3D model review and process data sheet review (both static and rotary equipments).
Checking for readiness of mechanical completion dossiers of systems, accordingly with QA&OC system, in collaboration with others departments and licensor representatives(EIL)
Preparation of scope and the responsibilities for pre-commissioning and commissioning activities, pre-commissioning & commissioning plan 
To define the organization chart and necessary resources for pre-commissioning and commissioning activities
Identification of systems and sub-systems by marking up of PFD’s and PID’s – system definition.
To assist construction departments by defining of priority systems according with overall construction and pre-commissioning & commissioning planning and schedule. Participate in constructability analyze in order to meet project schedule.
Preparation of operating manuals in cooperation with the Process Department, Process Licensors and Vendors.
Preparation of pre-commissioning, commissioning and start-up execution plan; development of planning and scheduling of pre-commissioning and commissioning plan for entire projects and integration with Client planning for commissioning and start-up.
Preparation Exceptions List and Ready for Commissioning forms of systems and submitted to company and management for approval.
Review of Commissioning sequence and plan, development of detailed commissioning procedures for leak test, dry-out, steam turbine solo run, gas turbine solo run, DCS loop checking, DCS, ESD and PLC logic test, test forms and Ready for Start-up for systems. In collaboration with others departments and vendor’s representatives, where necessary, convert vendors procedures, check list and forms for commissioning accordingly to company commissioning plan, submission to management for approval.
Blowing, reinstatement of systems, dry out, leak test, inertisation of all cold section.
Filling of refrigerant systems with propylene, 
Preparation of systems (red marked P&ID’s) and method statements for flushing, blowing, chemical cleaning.
Pre-commissioning activities for utilities such as flushing, blowing, loading of desiccant, steam system blowing out, L.O. system flushing and pickling of process lines for air compressors, reinstatement of systems,
Commissioning and start-up activities, like DCS loop checks, DCS, ESD, PLC logic tests for GAS Sweeting And C2+RECOVERY, steam system.
Pre–commissioning and commissioning of various sizes of pipeline as like flushing/blowing, Steam blowing, chemical cleaning, neutralization & dry out the system, leak test, purging , cold circulation & start-up with thorough understanding of process and P&ID for complex process plants and utilities / offsite facilities. 
Commissioning of the turbo Booster expander / compressor. centrifugal and screw compressor.
Solo run for steam turbines, commissioning and startup of steam turbines
Start-up of unit, run test, performance test,
Responsible for coordinating seamless start up and shut down of Operations.
Deftly carried out the cryogenic separation of C1, C2, C3, C4 and Turbo-Expander, Demethanizer, Compressor, Cryogenic Pumps  and Static Equipment Furnaces.
Accounted for job evaluation, system preparation, job-distribution and supervision as and when required.
Effectively handled the test equipments for readiness and leaks to ensure safety and quality of operations output.
Streamlined operational procedures/ pre-existing processes by preparing SOPs for the process after commissioning.
Controlling & monitoring of process operations and liaison with support teams (maintenance, electrical and instrumentation teams)
Overseen process engineering through application of validation techniques & inspection for quality management
Responsible to adhere to process & plant standards for optimal production and operational performance as per SOPs.
Escalate operational issues to Operations Supervisor for timely resolution and to avoid impact on production.
Experience in process operations monitoring &process control philosophy.

Deputy Manager (Process)
April 2011 To Sept 2011
Company Profile: Manufacturer of bottle Grade PET resin plant (continuous process)
Technical collaboration: Zimmer AG , Germany .      Plant Capacity: 570 Tones / Day . 
D.C.S provided by: Emersion process management [Fisher Rosemount]

Deputy Manager 
Sept 2008 To April 2011
Company Name: India Glycol Limited
Company Profile: One of largest producer of EO/ M.E.G (mono ethylene glycol) in India.
Technical collaboration: M/S Scientific Design company Inc. USA. Plant Capacity: 600 Tones / Day 
D.C.S Provided by: Yokogawa’s CS 3000 DCS equipped 
With A.P.C (advance process control)      
Job Profile:
Erection & commissioning & Trouble shooting Jobs of new equipment and utility while commissioning.
New Projects as well as Modifications jobs at existing plants.
D.C.S operations technical trouble shooting.
Cost optimization, resource planning/ mobilization.
Plant operations and responsibilities, man-power management,
Operate the plant cost effectively with maximum output and good product quality under safe operating environment, day-to-day operations, fault analysis 
This process involves the following operation: Sulfur removal, ethanol dehydration, CO2 removal, EO (ethylene oxide) reaction and EO purification, oxygen mixing, MEG,DEG, TEG, preparation and purification, stripping and drying operations.


Assistant Manager (Process)-April 2007 To Sep 2008
Sr. Engineer (Process)-Apr 2006 To Mar 2006.
Engineer (Process) Oct 2004 To Mar 2006.
Company Name: South Asian Petrochem Ltd.
Company Profile: India’s largest Bottle Grade PET resin plant (continuous process) at Haldia West Bengal.   
Promoted by: Dhunseri Group.
Technical collaboration: Zimmer AG, Germany.
Plant Capacity: 520 Tones / Day.
DCS provided by: Emersion process management [Fisher Rosemount]
Job Profile:
Implementation of the Execution of the project in proper manner with timeline.
Monitoring the project in accordance with budget & approved schedule
Coordination with All internal departments like Electrical, civil, instrumentation, production & QA for Smooth completion of project.
Inspection of the various equipments at vendor Site.
Maintain process documentation part.
Process inventory management.
Monthly production planning and Grade change over planning.
Calculating material and energy data.
Operate the plant cost effectively with maximum output and good product quality under safe operating environment, day-to-day operations, fault analysis 
This process involves the following operation- Crystallization, Drying, Evaporation, Fluidization, Poly-condensation, and Screening separation.     

Assistant Engineer
Sep 2002 To Sep 2004
Company Name: Parasrampuriya Synthetic Ltd.
Company Profile: This is technically collaborated with EMS Inventa (Germany) & is manufacturing of different type production of polymer chips having the capacity of 89t/day.
Job Profile: 
Experience with fully conversant DCS by ABB Based MOD-300 (TAYLOR) for controlling the process of tranesterification and poly condensation reactor for both DMT and PTA route.
Recovery of ETHYL GLYCOL, METHENOL by the process of vacuum distillation system.
Handling Process of melting of DMT,chips tranfer, filter cleaning etc. 

Processional Profile:
Operation Specialist and Commissioning Engineer/Pre-Commissioning Professionals / DCS or Panel operator with 13 years successful hands on work experience of operations, Pre-Comm., Commissioning & Start-up in petrochemical, polymer and Gas project, , looking for further challenging job in petrochemical, Oil & Gas industries with considerable advancement opportunity. Highly professional in Pre-commissioning, commissioning, DCS operation, review of project drawings in petrochemical, polymer and Gas project. Have proven ability to enhance production, process operation, optimize resources and capacity utilization, and escalate productivity and operational efficiencies, reducing production cost / expenses. A dynamic team leader with abilities in motivating team in optimizing team contribution level as well as to achieve organization goal, excellent planning, organizational and inter personal skill.
Presently working with BRAHMAPUTRA CRACKER AND POLYMER LIMITED Lepetkata Assam (A Government of India Enterprise) as manager (chemical).

Core Competencies: Projects
Erection and commissioning:
Erection and commissioning, startup and operation of gas sweeting and C2+ recovery unit (GSU).
De bottlenecking of ETHYLENE OXIDE Plant.
Erection, Commissioning and start up ETHYLENE OXIDE purification unit.
Handled erection, commissioning of jar grade pet resin plant and associated   accessories to ensure timely completion.                        
Erection commissioning an startup of HTM Coal based heater with technical collaboration of CTIEI, BEJING CHINA. 
Erection, Commissioning and start up of Solid state Poly-condensation plant(JAR GRADE PET RESIN 120T/D) with technical collaboration of DHP, CHINA
Plant capacity Expansion / debottlenecking of liquid state poly-condensation with  technical collaboration of CTIEI ,BEJING CHINA .

Production operations:
Supervising production, Process inventory management. Monthly production planning and Grade change over planning, trouble shooting for achieving the planned periodic schedule.
Monitor & optimize yields for production.
Upgrade & Optimize the existing plant for higher production targets
modifications as per guidelines of GM (Technical Services)
Work to optimize Utility Consumption.
Suggest & implement new design/modification in existing plant/machinery for increase in productivity,
Identify, Formulate, Evaluate , Recommend new procedures or changes to existing

Achievements:
Visited CHINA for training organized CTIEI for HTM coal based heater a new technology supplied by CTIEI to SAPL 
Responsibility to maintain process documentation part.
Responsibility handled for preparing standard operating procedure (SOP )

Vocational Training:
Undergone a Seven – week Vocational Training in “ Oil & Natural Gas Corporation Ltd. ” Ankleshwar, Gujarat.

Future Goals

To Improve And Best Utilization Of My Skills In A Good Professional And Friendly Environment And To Be In Touch With Latest Technologies. To Establish Myself With An Enterprise Providing Challenging Promising Career, Contemporary Learning And Give A Scope To Exhibit My Inherent Abilities.