Ref. No. : CA - 21546 - (Production - Moulding – with 25.7 years in Plastic Industry)

Education

PGDBA in Operation Management From Symbiosis, Pune in 2011 

PG Diploma in Plastic Testing & Conversion Technology From CIPET, in 2000.

B.Sc. From Utkal University, Odisha in 1999

Skill Sets

Experience In Production,(plastic Injection Moulding), Process Enhancement And Man Management.
Proficiency In Producing Plastic Components In Sector Of Automobile House Hold, Furniture And Commercial Items. Knowledge Of Sap.
Functional Expertise In Handling Production Operations With Key Focus On Bottom Line Profitability By Ensuring Optimal Utilisation Of Resources.
Demonstrated Skills In Formulating And Implementing New Ideas For Increasing Production And Thereby Incrementing The Revenue Generated.
Deft In Conceptualising And Effecting Process Initiatives To Enhance Plant Efficiency And Productivity.
Track Record Of Enthusiastic Leadership And Achievement In All Former Assignments; Consistently Promoted To Positions Of Increasing Responsibility. 
Exceptional Work Ethic, Routinely Use Available Time To Solve Organisational Problems, Ability In Multi-tasking And Timely Completion Of All Assignments.

Work Experience

Deputy Manager
Since Jan 2011
Company Profile: Manufacturer of switches for Automotive OEMs in passenger as well as off road vehicles.

Sr Engineer - Production
Nov 2006 to Jan 2011
Company Profile: Manufacturer Of Injection Moulded Plastic Components For The Automotive Industry.

Sr Engineer - Production
Nov 2002 to Nov 2006
Company Name: Life Long India Ltd. 

Engineer - Production
Aug 2000 To Oct 2002
Company Name: Maharaja Appliance Ltd. 

Areas Of Expertise
Production Planning & Control
Planning Day-to-day Strategies, Production Schedules, Along With Resource Allocation And Machine Loading For Optimum Output.
Minimising Performance Bottlenecks For High Productivity With Maximum Use Of Men, Material As Well As Machine.
Appraising The Prevalent Production Systems/ Processes, Identifying Loopholes If Any And Undertaking Result-oriented Measures For Alleviating Them And Documenting The Same.
Coordinating With Production & Maintenance Department To Ensure Smooth Functioning Of Line For Ensuring The Best Quality Of Product Being Packed. 
Evaluating Customer Requirements As Projected By The Marketing Department.

Mould Maintenance Operations 
Monitoring Machine & Mould Maintenance Operations.
Conducting Analysis Of Mould Break Down And Taking Preventive Action. 
Ensuring House Keeping According To 5s System.
Actively Participated In All Auditing .
Managing A Team Of Engineers, Line Leaders, Machine Operators And Supervisor.

Process Engineering/ Quality Assurance
Identifying Assignable And Chronic Causes By The Use Of Latest Analysis Techniques For Eliminating Wastages While Enhancing Plant Efficiency And Productivity.
Implementing Various Techniques For Cycle Time Reduction And Energy Conservation, Entailing Identification Of Opportunities, Analysis Of Data, Conduction Of Tests, Cost Benefit Analysis, Implementation & Post Audits.
Ensuring Adherence To Quality Standards & Maintaining All Related Records And Documents.
Monitoring The Quality Of Products During The Entire Production Process.

Man Management
Directing, Leading & Motivating Workforce And Imparting Continuous On Job Training For Accomplishing Greater Operational Effectiveness/ Efficiency. 
Working On Succession Planning Of Workforce, Overseeing Shift Management Activities And Appraising The Member As Per His/ Her Performance.
New Supplier Development For Moulding Parts .
Part Costing  Finalization For Inhouse As Well As Outsourcing.

Major Accomplishments
Actively Participated In Quality Related Program In Company.  Knowledge Of Sap. 
Highly Appreciated By Senior & Colleagues.

Training
Trainings Attended On:
Iso Ts :16949, lean Manufacturing, Fifo & Kanban,
5S & First Aid, 7 Qc Tool, Kaizen, Poka Yoke, Internal Audit

Knowledge Purview
Machineries Handled (Injection Moulding)
Jsw All Electric 140T, & Vertical IM (15T,50T,100T)
Ferrmatic Cincinnati Milacron(50T, 80T, 110T, 150T,200T,775T)
YSSB (75T, 100T, 220T, 450T)
L & T (85T, 150T, 200T ,650T)
Windsor (DGP 75T,DGP150T, SP 150T,SP 180T)
Super Master (90T, 120T, 150T, 250T, 350T, 450T, 650T)
HTFX (1600T), LS (2500T, 1800T), UBE MAX T-series (1600T, 2000T)
HWC (350T, 2700T, 1800T), Battenfield (350T & 1250T), Negribossi (400T & 1000T)
Materials Processed:
PC, POM, ABS, SAN, HIPS, HDPE, LDPE, LLDPE, PP, GPPS, NYLON 66, NYLON 6, PVC etc.

Future Goals

Seeking challenging assignments in  Production of Plastic Injection Moulding Components  with an organisation of high repute.

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