Ref. No. : CA - 16307 - (Production - Moulding – with 23.7 years in Plastic Industry)

Education

M.B.A (Production) through distance education from Madras University Chennai in Yr.2015

Certified course in Office Automation
(M.B.A) final year Madras University through D.Edu. 

PGD-PPT from CIPET Chennai I Class in Yr 1998

B.Sc (Chemistry) Loyola College Chennai
I Class in Yr.1997


Skill Sets

• A dynamic professional with over 15 years of experience in plastic technology for manufacturing  plastic parts through molding technique.
• Core knowledge of Molding Process in Industries like Automobile, Telecommunication and Domestic sectors.
• Hands of experience on Injection molding machines ranging from 40T to 2000T  ( Sumitomo, Engel, Mitsubishi, ATEC, MIR, CLF, Batten field,…) and Thermoplastic Materials like PC, PC/ABS, POM, Nylon, HIPS, SAN, PMMA, HDPE, PP, Filled PP…
• Handling of  Shop floor Operations, New product trial and validation, Vendor/Contractor development for Molding and Assembly operations.
• Knowledge on Mould & M/c maintenance.
• Knowledge in Manufacturing Systems ISO,TS,OHSAS, Six Sigma, Kanban, TPM, FMEA, 5S , etc.
• Innovative and enthusiastic professional offering strong interpersonal and presentation skill with good leadership quality. 
• Able to take responsibility and lead a wide range of projects with full accountability.

Work Experience

Asst. Manager  - Process Injection Molding & Allied
Since May 2010
Company Profile: Manufacturer of mobile phone electronic parts, mobile phone panels.
Job Profile:
State of Art Plant & Modern Molding Tech at Chennai Molding has 77 No’s midsize IM m/cs (Standard/Dual barrel/MicroIM—All electric/Hydraulic), all m/cs equipped with Robot ( Yushin/Engel/ABB),Centralized Material conveying system. 
Well equipped Paint Shop/Punching/Tool room/Sheet window/Assembly /Vacuum Forming operations.
Key Responsibilities:
Responsible for Molding Process , leading the core team to achieve the production targets & quality standards.
Monitoring O.E.E , Production Eff. & Rejection/Rework of molding m/cs
Effective cost saving initiatives to achieve substantial reduction in operations through value engineering , reduction in breakdown, rework & waste elimination and work within the budget.
Managing production related task including planning of raw material,manpower,tooling and m/c maintenance according to production with emphasis on fastest process. 
Achievements :
Increased productivity by cycle time reduction from average 16sec to 11 sec in front/back cabinets
Established the usage of painted plastic scrap for molding Jig&Mask components reducing the production cost.
Execution of Paint booth for prior inspection in reducing the in Molded & Painted Cabinet Rejection, increasing O.E.E
Mould change time reduction from average 70min to < 40 mins.

Sr. Production Engineer 
Dec 2009 – May 2010
Company Profile: A Leading manufacturer of Plastic Auto components to Automotive industries like Hyundai,Ford, TVS etc.
Job Profile:
Assist supervisor and molding technicians to improve quality and output of molded components.
Recommending and Assisting Maintenance in repairing and updating of production equipments , streamlining the operations and reduce rework and rejections and material handling.
Supervising the operation parameters of m/c , mould and related support equipment. Assuring adherence to manufacturing tolerances.
Manage the team and mentor them adeptly towards optimum productivity.

Manufacturing Officer
Dec 2005 – Nov 2009
Company Name: ATEC Plastic Solutions Ltd.
Company Profile: A wide ranging computer consultancy and telecommunications company specialising in the small and medium sized business sector.
Job Profile:
Process establishment and Line balancing of manufacturing activities in terms of  Maudling downstream.
All production related activities , approval , planning and troubleshooting.
Training and development of sub-ordinate in line with job requirements
To ensure shift wise optimum utilization of plant equipments and utilities.
Monitor rejection rate and its analysis. 

Sr. Production Engineer
Aug 2003 – Jun 2005
Company Name: Nilkamal Plastics Ltd, Pondicherry
Company Profile: A Leading Manufacturer of Bottle crates, Material handling crates & Molding furniture’s
Job Profile:
Planning molding requirements, mould changes & trials 
Process Monitoring and Control 
Cost reduction through internal process rejection reduction , waste elimination & elimination of offline process
Implementing Quality systems in production and maintaining quality records for production
Responsible for Plant OEE and Rate of Production. 

Production Engineer
Jul 2002 – Jul 2003
Company Name: Lumax Industries Ltd, Pune 
Company Profile: A Largest supplier of Automotive Lighting plastic equipments.         
Job Profile:
Responsible for overall production operation, quality, quantity and delivery requirements of the department
Rejection Analysis , Shift analysis , Corrective and Preventive actions
Training and effective utilization of manpower and resource
Assisting in vendor development for molding primary and secondary operations.
Productivity improvement and cost saving initiatives through Kaizen to eliminate non-value added activity, rework and rejection.

Associate Member
Apr 1999 – Jul 2002
Company Name: Tata Auto Plastics Ltd, Pune
Company Profile: A Supplier and manufacturer of plastic components for automotive companies, interior and exterior - containers, articles, bumper, front grill, side 
Job Profile:
Responsible for Grid production, quality and timely delivery
Effective utilization of manpower
Production planning as per Kanban System
Assisting in tryouts of new moulds and materials
Mould change monitoring with Quick Mould Clamp – SMED activity.

Shift –in-charge 
Aug 1998 – Apr 1999 
Company Name: Dalmia Laminators Ltd.
Company Profile: A  leading Manufacturer & Supplier of Plastic woven bags, cement packaging bags, fertilizer packaging bags.
Job Profile:
Effective utilization  of manpower
Process setting & monitoring
Optimum utilization of machine & overall plant maintenance
Responsible for online quality.

Future Goals

A senior leadership role in a dynamically progressive organization with congenial work environment that provides excellence opportunities for mutual growth.

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