• Gender: Male
• Age: 49
• Designation: Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  650000 /Annum
• Expected Gross Salary: INR  800000 /Annum
• Preferred Country: Australia, Canada, India, USA
• Notice Period: 30  Days
• Preferred Location: Bangalore
• Work Experience: 29.7 Year(s)

Education

Post Graduate Diploma In Business Administration (Operations Management)
From L.N.Welingkar Institute Of Management Development & Research, Mumbai 2008
Diploma In Mechanical Engineering From Govt. Polytechnic, Tumkur In The Year 1995.

Skill Sets

Well versed with Injection Moulding machine and equipment operations.
Processing knowledge of HIPS, ABS, PC, PMMA, PP, NYLON, Poly Acetal etc engineering thermoplastic materials.
Handling of Production Shop Floor of more than 9 higher capacity machines having a Woek force of 40 Permanent and 55 Temporary workmen.
Production planning, material procurement and monitoring consumption of raw material and consumables and invetory control.
Optimization of best process / re-engineering of tools/moulds/processes to obtain quality & Productivity.
Knowledge of Mould and machine maintenance.
Asssiting R&D for new developments.

Work Experience

Production Manager- Injection Moulding
Since March 2010
Company Profile: Product Engineering and Development, Tool Engineering & Development for Injection Molds, Dies & Fixtures, Plastic Injection Molding
Job Profile:
Effectively handling injection moulding operations.
Managing production planning and operations at plant with a view to ensure timely accomplishment of production targets quality and delivery of parts within the time and cost parameters.
Preparing & implementing plans for manufacturing of products, machine allocation and maintaining MIS and other reports for facilitating decision making by the management.
Equipment & Systems Handled
Mid size Moulding machines ( Arburg - 100 T – 600 T, Hydraulic )

Deputy Manager-- Injection Moulding
November 2003 – March 2010 (6 Years)
Company Profile: Manufacturer of Electronic Equipments, Components, Accessories
Job Profile:
Joined as Senior Executive- Injection Moulding and rose to the position of Deputy Manager
Company Profile: Leading manufacturer of colour Tvs and LCDs
Work Experience:
Successfully handling overall management of production operations for production of over 1 million CTV & LCD sets and effectively handled injection moulding operations.
Managing production planning and operations at plant with a view to ensure timely accomplishment of production targets within the time and cost parameters.
Preparing & implementing plans for manufacturing of products, machine allocation and maintaining MIS and other reports for facilitating decision making by the management.
Tracking daily production & consumption of raw material, coordinating with buyers for raw material procurement based on consumption.
Instrumental in setting up the Injection Moulding and Paint Shop Process and implementing need based process improvements to streamline the operations and reduce rework and rejections and material handling.
Effectuating cost saving initiatives; achieving cost reduction through value engineering, reduction in breakdown, rework and waste elimination.
Improving asset utilization by carrying out machine breakdown analysis & taking corrective actions.
Conceptualized and implemented measures to enhance operational efficiency and optimize resource and man/machine utilization and achieved
More than 25% increase in productivity through Cycle time optimization and re engineering of moulds.
20% increase in productivity of the cabinets by designing Mixing nozzle
More than 10% savings in indirect labour through process automation.
Played a key role in execution of Six- Sigma projects and achieved
12500 PPM to < 2500 PPM reduction in moulding & painted cabinet rejection rate
Up to 20% increase in O.E.E
210 Min to < 90 min mould change time reduction
Up to 5% reduction of power consumption.
Equipment & Systems Handled:-
Mid size Moulding machines ( JSW- 850 T - All Electric ./ Hydraulic); JSW –1600 T, all m/cs fitted with Robo (Yushin) & Chiller (Reiken), Production capacity of 13000 Shots / day.
Centralized Gas Preparation unit – Capacity – 7500 Shots/ Day
Steam Assisted Paint free moulding set up for LCD panels.
Paint shop consisting of 4 lines & equipped to do 2 & 3 colour painting & UV Painting.
Thermocoal moulding process – having 4 Kurtz m/cs fitted with Fire tube Boiler, Compressor, and Pre expander.

Assistant Engineer
From Dec 1995 to Nov 2003 (8 Years)
TAFE-EPD Ltd at Bangalore
Work Experience:
Gained hands on experience in handling the operations of JSW & Krauss Maffei Injection Moulding machines ranging from 110 tonnes to 3200 tonnes with Robot and handled 3.6 Million shots per annum.
Played a key role in implementing TPM in model machine as the core team Leader.
Successfully implemented process modifications to reduce the mould start up time and mould change time to the level of world class standard.
Distinction of being the part of the team for winning the `Year of Zero PPM Vendor Award’ from Toyota.
Equipment & Systems Handled:-
JSW & Krauss Maffei Injection Moulding machines.
Electric Servo & Hydraulic Drive machines.
Gas assisted molding from GAIN technologies.
Centralized Raw Material Conveying System.

Future Goals

To become a expert manager of Plastic industry by updating myself and invoving people in innovation, providing consistancy of quality-productivity and minmising the cost and adding value to the company.