Ref. No. : CA - 26692 - (Production - Moulding – with 24.1 years in Plastic Industry)

Education

B.E From MPIET, Nagpur in 1999 with 76.5%

PGDBM From MPIET, Nagpur in 2000 with 67%

Diploma In ISO & IQA - AIIM, Chennai in 2006 with 68%

Six Sigma From BSI, Chandigarh in 2015

Skill Sets

Experience in Production Operations, Maintenance, Quality Management, Process Optimization and Plant Management
Holds the credit of transferring the Cube Technology Machines from Germany to India
Successfully executed the following projects i.e. Milton Plastics, Haridware, Euro Multivision, Kutch and Alpla, Baddi
Gained in-depth knowledge in Plastic Injection, Extrusion blow moulding (EBM) and Stretch Blow Moulding Machines .
A keen strategist with expertise in managing entire plant operations with key focus on top line & bottom line profitability by ensuring optimal utilization of resources
Expertise in managing technically advanced cost-efficient, state of the art production systems and processes
Adept in ensuring sufficient human, financial, technological, informational & material resources are available to carry these out
Possess excellent leadership, communication, interpersonal and planning skills

Well versed with MS-Office and Internet Applications

Work Experience

Manager – Operation: Since Aug 2015
Senior Manager – Production : Jan 2008 to Apr 2014
Company Profile: Manufacturer of bottles & caps for MNC like, P & G, Godrej, Reckitt, Marico, Amway, HUL, J&J, GSK, Castrol etc.
Job Profile:
Injection\Blow moulding production planning, execution & fulfill customer requirement.
Implementation & execution of 5S, TPM. & kaisen
Audit preparation.& clear ISO 9001:2008, FSSC (TUV Nord)
Mold modification & validation.
P.M Planning of mold & machine
Saving in r\m, m\b, manpower & doing product costing.
Handling maintenance, production, Tool room & secondary operation
Reporting to BUH, V.P (operation) & Director.

Senior Manager – Production
Jan 2008 to Apr 2014
Job Profile :
Administered a team of 25 members
Accountable for the overall profitability of operations, strategic utilization and deployment of available resources to achieve organizational objectives
Carried out the mould modification activities
Instrumental in saving m\b & r\m (more than 600 kg m\b & 2.5 ton r\m saving every month)
Performed the installations and atomization in packing of the machines
Efficiently & effectively cleared Amway, P&G, Godrej, Rackitte, GSK & L’Oreal Audit

General Manager
Apr 2014 to Aug 2015
Company Profile: Manufacturer of bottles, Jars & caps for skincare products.
Job Profile:
New project of injection moulding installation.
Printing, foiling, screen printing dept. set ups & product development.
Cost saving in power, manpower, atomization.
New mould modification, trial & development.
Budget preparation & machine utilisation.
Monitoring & overseeing of each department of unit.
Well versed with plant operation, strategic planning, commercial & marketing function, project management, vendor management, cost reduction, man management & quality control.
Appling PDCA & directing manufacturing operation
Preparing production incentive scheme.
Prepare technical standards; implement quality control, handling product inspection.
Apply TPM & regular health check – ups of m\c, mould & all accessories.
Visit to vendor in coordination with the purchase department.
Responsible for supporting R & D & innovation of new product.

Assistance Manager Moulding.
Aug 2006 to Jan 2008
Company Name :Hamilton House ware Pvt. Ltd
Job Profile :
Fore-fronted the cost effective establishment of 11 Injection Moulding Machines
Oversaw the installation and maintenance of equipments like Transformer, Cooling Tower, EOT Crane & other accessories
Carried out the mould modification in Tiffin, House-ware & Thermo-ware to increase the productivity of around 1000 pc/day
Ascertained putting a single cooling tower for 11 machines so power saved 10 hp per day
Accountable for making the trolleys for easy movement of R\M &semi finished goods. to P.U Dept.
Significantly involved in arranging assemblies in the Assembly Dept.

Moulding Manager
Apr 2005 to Aug 2006
Company Name : Euro Multivision Ltd.

Production Executive
Aug 2000 to Mar 2005
Company Name : Lexi Pens (I) Pvt. Ltd.

Industrial Training
Underwent trainings at Ferromatic Milacron, Germany in:
Process Setting
IQT & Mosaic Controller
Process Troubleshooting
Cube Operations
Undergone trainings in Extrusion Blow Moulding (Soplar Make), Austria - processing & troubleshooting

Knowledge Purview
Good knowledge of following machineries:
Injection moulding machine (650 tons. to 50 tons.)
Double colour cube operated FML (Germany make) injection moulding machines
Switzerland make CDR and DVD-R Injection mouldings machine
Blow & stretch blow moulding machine (Print link, Jagmohan, Dg-Windsor)
Extrusion Blow moulding machines (from 8 to 18 cavity bottles produce in one shot)

Well exposed to the following functions:
Tie bar fitting & stretching checking
Fixing platen parallelism checking
Toggle link changeover
Changeover of locking cylinder seal & injection unit seal
Ejector transducer resetting
Zero set up of loading transducer
Ring plunger & screw change
Modification of Mould
Changeover of damage punch, cavity & bushes
Adopting cavity packing for leveling of cavity
Ring and ejector spring change
Mould maintenance with cooling channels cleaning
Injection machine motor coupler & sleeve Maintenance

Injection moulding machines handled
FML Sigma, Omega, Magna & Aqua Pack Version (80T-350 Tonnage)
Engel (160T &100T) / Mafatatlal Niggata-350T
FCT 420T, 160T/ Haitan (HTF-China Microprocessor)-120-250T
SM (200T, 110T), Chen De Make - 550T& 650) \ Windsor-50T-30
E- Jet, Disc- Jet (Nestle Make) (CDR & DVDR M\C)
K-Tech. -450T (Germany) (Cube Operated Double Colour)

Extrusion Blow Moulding
Refill pipe Extruder, DGP Windsor BLOW Moulding machines
18 TO 8 CVT Head Extrusion Blow Moulding (Austria make Soplar)
Cable Mfg. Extruder (Windsor make)

Stretch Blow Machines/pad printing
Print link make stretch blow machines, rushabh (Kinnari) & Rita make pad m\c.

Accessories Handled
Chillers, MTC, Hooper dryer, Grinder, Mixture

Key Articles Handled
House-ware, Thermo-ware, Paint Container, Novelties, Pens, Pet Bottle, different type of Caps & Tubes, Cake box for CD & DVD Packing & CD & DVD Disk. Blow Moulding Bottle for (P&G, Rackets, HUL, Godrej, Amway j &j Cadbury)

Processing Material Handled:
PP, PPCP, PPR (Reliance, IPCL, Koylene)
PC (LG, Bayer, DuPont, Caliber),HIPS
SAN(LG & Bayer) / HDPE (Blow, Injection), LDPE, ABS & K-resign
PC (Optical Grade) / LLDPE, PS

Core Competencies
Spearheading production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control
Preparing operational budgets and ensuring adherence to the same as well as developing new process concepts for production optimization, yield improvement, etc.
Minimizing performance bottlenecks for high productivity with maximization of men, material cost and machine, etc.
Ensuring adherence to the quality standards & overseeing implementation of various stages of workflow using quality tools
Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same
Planning and effecting predictive & preventive maintenance schedules for various equipment / lines to increase machine up time & equipment reliability
Implementing various techniques for cycle time / cost reduction, entailing identification of opportunities, analysis of data, conducting tests, cost benefit analysis and implementation

Future Goals

Senior level assignments in Operations Management, Plant Management and Production Operations.

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