• Gender: Male
• Age: 45
• Designation: Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Work Experience: 21.3 Year(s)

Education

MBA (Distance) from Sikkim Manipal University in 2012.

Skill Sets

Software proficiency in MS-Office & Internet applications.

Latest experience with Rotomoulding plant operation & its laboratory set up.
Experience in Plastic manufacturing Industry having “normal & standard clean room environment” with product like household, automobile, packaging, Medical (oral care) & TPE (rubber).
Working experience in multicavity, hot runner mould & material conveying system.
Production planning & control, inventory control, data analysis & rejection control.
Modification & Local development of spares for cost saving.
Exposure in Mechanical equipment like Gear mechanism, belt drive, Alignment equipment, Vacuum pump, Robotics & DG.
Knowledge of IQC, 5’S, 7 QC tools, Kaizen, Kanban, CAPA, OEE, BIS & ISO documentation etc.

Work Experience

Manager-Operation
From Aug-2015 to till date
Company profile- Manufacturer of Plastic Rotomoulding tanks

Job profile-
Reporting to Directors
Installation & commissioning of the plant machinery & lab equipment's.
Managing the plant & operation.
Liasioning with govt. deptts. & implementation of BIS standards.
Daily analysis, demand forecasting, inventory control
Developing production plans & schedules
Arranging resources to achieve budgeted targets
Look after purchase & delivery plans

Manager (Moulding)
From Aug 2014- Aug 2015
Company profile- leading manufacturer of oral care products and household hygiene solutions,

Job profile-
Reporting to C.O.O / Director with a team of 120 members.
Managing productivity, planning & inventory.
Coordinating between supporting departments.
Daily production, process & rejection analysis.
Performance monitoring KPI data for employees, production, maintenance down time & consumable raw materials, spare parts on monthly / yearly basis.
Quality tools implementation & the system improvement assurance.
The company is well known supplier of auto parts for Tata Nano & Visteon.

EURO MULTIVISION LTD., Kutch, Gujarat ( Jan-2005-July-2014)
(An ISO 9001, 14001& OHSAS: 18001 certified Co.)

Designation: Asst. Manager ( Solar Cell- Process & QA-QC, from Feb-2012 – July-2014)

Working in a standard clean room environment with controlled temperature & humidity.
Optimize & analyze firing furnace process (9 zones) profile to maximize silver & aluminum layer efficiency.
Optimize & analyze the diffusion furnace process (27 zones) to stabilize phosphorous layer.
Optimize & analyze the screen printing process of silver, aluminum & printing furnace (4 zones).
Optimize, analyze & calibration of phosphorus doping layer.
Optimize & analyze of silicon nitride layer.
Analysis of temperature profile of all furnaces (firing, Diffusion, Printing) through Datapaq.
Optimize & analyze of chemical bath of Intex & Inox process.
Optimize of texturing process & oxidation process.
Maintain the silicon nitride layer through SiH4, NH3, Ar, N2 gas process.
Responsible of chemical laboratory & titration of HNO3, HF, KMnO4, H2O2 (through Metrohm auto titration).
Responsible for operation, maintenance & calibration of equipment's like Sherrescan, Ellipsometer, Spectrophotometer, Mitutoyo 3D profiler,Lifetime tester, Tensometer, Metrohm auto titrando etc.
Responsible for proper texturing, good pn-junction formation, edge isolation, proper removal of phosphorus glass silicate layer, good anti-reflection coating formation in PECVD, optimized screen printings at back and front sides.
Report & analyze of IQC of materials.
Maintain the process analysis report & quality reports.

Designation: Asst. Manager (Moulding, Jan-2005 – Jan-2012)
Troubleshooting, root cause analysis and solving technical problems.
Operation & maintenance of material conveying system & drying equipment like Lanco, Piovan, vacuum system & mould temperature controller of Bosch & HB-Therm respectively.
Operation & maintenance of injection moulding of Netstal, Ejet & Haitian machines.
Mould maintenance of AWM 3.4, 5.1 & 6.1 versions & other household moulds.
Managing maintenance plan as per programs, history card, & records.
Maintaining required daily production reports, reports on preventive maintenance / spares and consumption report as per ISO standard.
Creating modification & improvement in existing systems.

Achievements
Successful Installation & Commissioning of high precision automated Inj. Moulding m/c.
Trial taken of new moulds (hot / cold runner, single / multi cavity) during expansion.
Maintenance of Hydraulic, Pneumatic, Mechanical, Electrical & Electronics problems “Moulding,
mould & auxiliary equipment's”
Alternate source for costly Consumable Item.

SANGIR PLASTICS PVT. LTD., Vapi, Gujarat
(An ISO 9001 Co. manufacturer of all Thermoplastics pipes & fittings)
Designation: Engineer (Production), Jan. 2004 to Dec 2004.
Reported to the works manager.
Monitored maintenance plan as per programs, history cards, & records.
Production & reject analysis.
Shop floor management & implementation of 5S’.
Documentation of ISO records, QC records.
Manpower arrangement, material management, production related record maintenance etc.
General maintenance of equipment's.