Ref. No. : CA - 37938 - (Production - Compounds & Masterbatch – with 13.1 years in Plastic Industry)

Education

Post graduate diploma in plastics processing & Testing 2011-13

Skill Sets

Material Planning.
Manpower Supervision.
Quality Adherence & Control
Continual improvement approach
MS Excel & Word.
Empro punching
ERP.

Work Experience

Manager production
From :- Jun 2022 To Till Date
Company Profile :- Manufacturer of polymer compounds for Automotive

Job Profile :
Responsible for all production activities
Responsible for all IATF 16949/2016 all documentation and all audit documentation.
Responsible or all ppc system with marketing and store team.
Face all customers complaint related o product quality.
Ensure all the grade run with PPS & control plan.
Make MRM & discuss with top management.

Assistant Manager
From :- Jul 2017 To May 2022
Company Profile :- Manufacturing pp compound & engineering compound grade & colour for almost all automobile companie

Job Profile :
Responsible for all production activities.
Execute all plan with top management.
Manpower handling, production planning for monthly, weekly & daily for shift
Implement continuous processing improvements and optimization to increase production efficiency, to maintain and achieve quality and to improve EOHS Performance.
Maintain product quality with rework.
Support to reduce customer complaints and face customer complaints.
Knowledge of ISO TS 16949 & IATF 16949 and prepare its documentation and face audit of companies related to IATF 16949.
Knowledge of whole ERP system.
Training given to shift supervisor and executive related to production & management.
Whole responsible to material balance.
All inventory related to production department.
Certified for internal Auditee of IATF 16949.
Meeting attend with top management and take decisions related to production department.
Full knowledge of long glass fibre(LGF) Extruder M/C startup & procedure

Production Engineer
From :- Jul 2015 To Jul 2017
Company Profile :- Basell Polyolefins India Pvt. Ltd.

Job Profile :
Implement continuous processing improvement and optimization to increase production efficiency, to maintain and achieve quality and to improve EOHS performance.
Maintain product Quality with rework.
Support to reduce customer complained.
Manage and prioritize local manufacturing capacity.
Knowledge of TS16949 & prepare its documentation and all related works.
Process stabilization and optimization at toller end.
Responsible for overseeing, that the production target is achieved with a acceptable quality i.e. grade color, packing and specification required by the customer.
Responsible for down time for production and continue minimize this.
Control waste product and scrap generated during process.
Working in production management system (5S, Kaizen etc.)
Knowledge of EPR system.
Maintain safety of coworkers during production activity.
Provide training to subordinated for all production activities.
Manage material balancing of all production quantity.
Responsible for all cleaning activity during grade change & cross check it by check sheet.

Shift supervisor
From: Aug 2012 To Jun 2015
Company Profile :- Mytex Polymers India Pvt. Ltd

Job Profile :-
Reporting To: Production Manager
Responsible for overseeing, that the production target is achieved with a acceptable quality i.e. grade color, packing and specification required by the customer
Handling Shift Work, Material Balance, Planning as per Production Plan from PPC.
Lead with a Team of PPC & Quality Control for smooth running of plant.
Trouble shooting as per SOP. If found any variation in process then immediately contact with
Plant Head for solution.
Control waste product and scrap generated during process.
Working in production management system (5S, Kaizen, etc.)
Training given to Operators
Given 5S and Kaizen Training to New Operator.
Given safety refresher training to associates as per company standard.
Scheduling refresher training to associates.
JSW Twin screw extruder, Steer twin screw extruder, ZSK-58 Twins screw extrudes, Berstorff twin screw extruder,Auto conveying and packing system.
High-speed mixer.
Knowledge on JSW loss & weight feeder, K-Tron loss & weight feeder, Brabender loss & weight feeder, Schenk loss & weight feeder,Hot Mixer, Dehumidify, Blender etc.
Air conveying systems, Material handling devices and equipments.
Knowledge of all plastics processing methods Especially compounding.
Knowledge of additional long glass fibre (LGF) M/C OPERATION, set-up & procedure.

Future Goals

Processing and 10 Years and 4 experience in end to end production in the industry. Hands on experience in production planning, manpower supervision in the manufacturing environment.

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