Ref. No. : CA - 10417 - (Production Planning - Plastic Products and Processing – with 27.1 years in Plastic Industry)

Education

Master Diploma in Foundation Mechanical AutoCAD 2004 from CADD Centre, Tamil Nadu in 2005
Post Graduate Diploma In Plastic Processing Technology From CIPET, Chennai. (H.Q.), India In 1997
B.Sc., (Chemistry) From University Of Madras, India In 1995

Skill Sets

Moulding process, Target achievement, Manpower control and good relationship with management, Training to operators about machineries To avoid accidents, trouble shooting mechanical, pneumatic, electrical etc

Work Experience

Plant In-charge/Production Manager
Since June 2013
Company Profile: Manufacturer of 500 ml to 50 ltr plastic jerry cans, plastic blow molded jars, coolers, bottles, containers in Africa

Plant In-charge/ Production Manager
Feb. 2009 - Sept. 2011
Company Profile: Leading plastic product manufacturer in Africa

Production In-charge
Dec. 2005 - Jan. 2008
Pamoza LDA (Maputo) Mozambique

Production In-charge
Oct. 2004 - Jan. 2005
Chemco Plastic Industries Pvt. Ltd.

Production In-charge
Mar. 2003 - Sept. 2004
Poly Product NIG PLC, Nigeria

Production Engineer
Feb. 1999 - Feb. 2003
Chemco Plastic Industries Pvt. Ltd.

Production Supervisor
Feb. 1996 - Dec. 1998
Arun Engineering

KEY DELIVERABLES:-
Plant Operations
Set-up plastic moulding processes and mould changeover (PET Preform and Bottles, HDPE Containers and Jerry Cans and Polyurethane foamed various size and shape of Coolers, Buckets, Household Articles and Caps) along with their sequence, norms & parameters to meet the production/ customer’s requirements.
Ensured safe working of all the machines (Mainly PET Injection Moulding Model-EKOU HS 150 KI, 300 K3, Super Beads, Jet Master, ASB 50 MB Machines & Auto Stretch Blow Moulding Model-PET 2C-SINCO Technology, EKOU, Printlink Machines).
Automatic Uniloy Milacron Continuous Extrusion Blow Moulding Machines (MODEL- UMS 100.D, UMS 150.D, UMS 240.D, UMS 270.D, Leak Tester with weighting MODEL- LM-W).
CMP & JAGMOHAN Blow moulding machines with leak tester up to 100 liters capacity.
Ferromatic Milacron, HMT, DGP Windsor- Injection Moulding Machines) through timely reporting of defects; thereby improving the long term sustainability.
Supervised Filling, Capping, Labelling & Packaging Line (Edible oil, Lubricant oil, Spirit & Wine Process) with respect to Cost, Resource Deployment, Time Over-runs and Quality Compliance and evaluated its progress on a timely basis.

Production Planning:
Identified production targets and framed methods to achieve the same within the given time and cost parameters.
Optimised man, machine Raw material utilisation to achieve pre-set production targets.
Minimized performance bottlenecks for achieving high productivity with minimum consumption of material & machine.

Maintenance Operations / Troubleshooting:
Scheduled and planned predictive, preventive and breakdown maintenance of Electrical, Mechanical, Hydraulics and Pneumatics machines.
Identified areas of obstruction/breakdowns and took corrective steps to rectify the equipments through application of troubleshooting tools.
Devised and implemented checks and ensured compliance of safe and sound technical practices for the smooth functioning of the plant with the aim of achieving zero machine failure.

Quality Management:
Ensured adherence to quality standards and oversaw implementation of various stages of workflow using quality tools.
Took stringent quality measures including preparation of Weekly & Monthly Machine Maintenance Reports to ensure process compliance with standards & customer’s requirements.
Implemented various techniques for cycle time/cost reduction, entailing identification of opportunities, analysis of data, conducting tests and cost benefit analysis.

Man Management:
Incorporated bonded teamwork and fostered healthy environment to increase the efficiency of team members.
Trained & monitored the team members to ensure efficiency in service operations so as to meet individual & group targets.

Future Goals

Seeking managerial assignments in Plant Operations / Production Planning / Maintenance with a growth oriented organisation in Plastic Moulding Industry

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