• Gender: Male
• Age: 51
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 30.6 Year(s)

Education

Mechanical Engineering From Belgaum, Karnataka

Skill Sets

Senior management position in Production planning and control, Production Management, Maintenance Management, Sales and Marketing, Flexible Packaging Systems with a reputed organisation.

Experience in field of Business development, Operations Management, Process Improvement, Cost optimization, New Strategy, Project Management, Product Development, Material Analysis, Research and Development

Confidence, Technical, Project management ,Organization and efficiency, Leadership and interpersonal ,Problem solving ,Communication, IT and numerical skills
MS Office, 2010, ERP, CONTEMP, SAGE, DYNAMIC, SAP S/4 HANA, AUTO CAD

Work Experience

Production /Raw Material /Planning
Present
Company Profile: Manufacturer of Plastic Products Such As PVC Pipes, Injection, Flexible Packaging, Film Products etc.
Job Profile:
A proactive production manager with expertise in polymer processing, flexible packaging and taking cost-saving initiatives to optimize efficiency of machines and enhance productivity.
Identifying and developing new projects for plastics processing and converting business to increase the annual profits.
Organizing / participating in project review meetings for evaluating project progress & de-bottle necking.
Analyzing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.
Preparation of Manufacturing Budgets, Regular Monitoring against key parameters and initiating corrective actions.
Formulating operating budgets and managing overall operations for executing projects within cost & time norms.
Improvement in Productivity, cost reduction, waste reduction and quality enhancement.
Introducing process controls and consumption norms to avoid process wastages.
Ensure achievement of Quality Production for complete Customer Satisfaction.
Sets goals, policies, and procedures for project & Complete control on shop floor.
Responsible for planning, training sessions for improving the Performance & determining quality control standards.
Responsible for production, Manpower planning, Scheduling, Preventive & Breakdown Maintenance along with Maintenance team.
ensuring that health and safety regulations are met
Managing and motivating diverse teams for achieving performance excellence.
Excellent communication & exceptional interpersonal skills with the ability to lead large teams and projects.

Production Engineer and rose to the position of Sales & Exports Officer.
1995 to 2009
Company Profile : Manufacturer of jambo bags, small bags, valve bags, fabric etc.
Job Profile :
Implementation of sales and marketing strategies
Initiate & coordinate focused marketing efforts to support marketing & sales promotion initiatives.
Analyse market in terms of demand and trend and generate reports accordingly.
Conduct market survey twice a year about own function & identify positive & negative issues pertaining to customer satisfaction.
Recruitment, training, mentoring and motivating of the sales and marketing teams.
Maintain, personal contacts with customers and provide feedback to management about the customers need and expectation and propose new service.
Responsible for evaluating sales and marketing performance in the projects & excellent infrastructure project development skills.
Assist with market data while preparing sales and revenue target.

Production Engineer
Feb 1995 to May 2002
Company Name : Filling And Packing Material Mfg. Company
Job Profile :
Knowledge of all polymers like Astra polymers, Sabic ladene) QATAR (Polyvinyl Norway Napco polythene high density low density polypropylene, polystyrene, polyvinyl chloride, polyethylene terephthalate and additives?? slip agent, anti-block agents, also raw material finished products, testing equipment’s.
Training under Austrian Engineers (Mfg. Star linger company) about Extruders injection Moulding, Blow Moulding, Multilayer/Blown/Cast film Extrusion, Sheet/ profile association pipes Woven sacks flexible packing lamination nonwovens.
Excellent knowledge of Maint/Production operations and good experience conversant about all the Star linger (Austria) Extruder's lamination, Cable Filler, Lines Austrofil(Sewing Thread making Machine) and Italian Computerized Control Machine, Extrusion Line, Blown Film & Blown Film & (Blow Moulding Bottles Cans) Recycling machine Strapping Machine.
Production Planning, trouble shooting, setting parameter and periodic maintenance individually independently cutting and welding(sealing) Autokon / J-Lemo (Starlinger/Germany) Auto Packing Machine, Shrink Machine.
Experience in hydraulic/Pneumatic, belt conveying system maintenance & overhauling of cylinders, all types of gear box chain conveyors pumps blowers & water circulation system chiller unit, equipment's associates with overhead general repairs and installation.
Scheduling and elongating tasks resources for 600 hundred workers maintenance/production according to the sales order/job orders to estimate the raw material for the particular job order and ensure the completion tasks assigned to them in listed time.
Providing proper technical training/co educating about product to workers to avoid wear and tear of machine and exploring and strengthens and developing new technical ideas for improving quality, quantity and productivity.
Execute prevention maintenance program, carrying out daily inspection and diagnostic investigate cause of defects and to analyse associated problems in days or in shifts & adequate solution to optimize plant equipment efficiency and shut down.
Commercial interacting machine (manufactures) for modification with latest equipment and ensure safety measure in all respect by technicians/production operations.

Areas of Exposure
Production Management
Planning day-to-day strategy, production schedules, along with resource allocation for optimum output. Minimizing performance bottlenecks for high productivity. Appraising the prevalent production systems / processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.

Production Planning and Control
Analysing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency. Handling capacity enhancement and cost reduction initiatives and ensuring escalation of plant productivity. Implementing the process controls and consumption norms to avoid production wastages.

Sales and Marketing
Identifying and developing new projects for long-term revenue growth and maintaining relationship with supplier to achieve efficient productivity.Conducting competitor analysis by keeping abreast of market trends and competitor moves to achieve market share matrix.Formulating monthly/annual goals, short/ long-term project forecasts and stategies to develops business/operational plans for achievements of these goals.

Flexible Packaging System
Developing project baselines; monitoring & controlling projects with respect to cost, resource deployment, time over-runs and quality compliance to ensure satisfactory execution of projects. Formulating operating budgets and managing overall operations for executing projects within cost &time norms. Organising / participating in project review meetings for evaluating project progress & de-bottlenecking.

Flexible Packaging Unit (Production Planning and Control for Flexible Packaging plant producing various processes e.g. Co-extrusion, Roto gravure/ Flexo Printing, Lamination and Slitting. Pouching and Bag making Process is an additional Process

Machinery
Thermo:- Brayer extruder, Kuhne extruder, SML sheet line John Brown, Intec, Gabbler, WM, Illing
Blow Moulding- Wind Muller
Injection – HUSKY, KASE Printer, ENGEL500 DUO
Blown Film –W&H, kiefil, Reifen hauser, kuhne, Heming stone BM, FMC. BM,
PVC – Extruders Maplan, Cincinatti, battenfeld, Krauss Maffie, etc(PVC pipes, PPR Pipe)
Printing –flexotecnica, cerutti, kase, vandam. Polytype,
Lamination –Comexi, Simplex
Slitting –Titan, Remelle
Cylinder Making- Polish star, Degrease star, Copper star, Nickel star, Chrome star, Finish star, Gravostar (Engraving), Proofing, Dechromestar

Raw Material
SABIC-PP 522K, PP HP456J,PP EP 548 S,PP 671K LOT # 000050, PP 548P (AL WAHA), PP 671, PP, RG468 MO,PP 57 MNK 10PP 48MK 40PP BORMOD BF970 MO,PP 500P,HDPE B5429A LADENE, GPPS PS100, LADENE,HIPS PS330 LADENE, GPPS PS125 LADENE, HIPS PS 330S, STYROLUX 693D, NSBC RESIN (DENKA)
NSBC Resin (DENKA) 811, NSBC RESIN (DENKA) 220, CaCo3 CPVC Compound 626C, SAK-CS-P CALCIUM STERATE, CALCIUM SN 5300, AKROPAN 1121 FX, PVC RESIN 67S BULK, PVC RESIN 67S PALLET PS PA001 CALCIUM
PPR 651H SABIC, LLDPE 118N LADENE, LLDPE 518 N LADENE, LLDPE 726N LADENE, EXCEED 1018CA (1018 HA), EXCEED 1327CA, ELITE 5400GS (EXCEED 1018 HA), LLDPE BOROUGE MD2310, LLDPE 6821N LADENE,LLDPE 118W LADENE, LLDPE 118Z LADENE, EXCEED 1018 EB, NEXXSTROO 111, LLDPE 218B, EXCEED 1018 HA, HDPE 1552 LADENE, HDPE 4660, LDPE 0201 EXACT, LDPE HPO 322N LADENE, LDPE HPO 722N LADENE, LDPE HP0 823N (722N), LDPE HP 2022J LADENE, LDPE HP2023J (2022J)
SABIC 218N-BOPP, MOPP, PET MET, ALU FOIL, CPP POPP etc.

Products
PP & PS 150, 250, Glass, 200-500 tubs, tray 1-3, tray 18-26 garlic tub & lid round tray, half tray, decoration, tray partition tray, sweet container, 1 ltr -5 ltr container, 18-20 litres pail & lid, bottles for shell 1 ltr to 5ltr, FFS bag, shrink film, green houses, tunnel rolls, garbage& bio grade able bags, liners chicken bags, PVC, PPR, CPP pipes & Flexible products for food packing etc.

Safety Measures
Support to proponent organizations to assist them in implementing the Safety Management System and safety objectives & expectations, developing safety processes related to risk assessment and management, safety training, asset integrity, safe operations, contractor safety, emergency preparedness, incident investigations, etc.

Conduct field inspections, and support facilities & working with proponent organizations to identify safety concerns, formulate solutions, and develop practical & cost-effective corrective actions.

Participate in various safety studies/activities, such as: incident investigations, compliance reviews, or insurance surveys.
or lead risk studies or conduct consequence analyses, e.g., toxic gas dispersion modelling.

Develop and update safety standards, instructions, codes, and formalize them into company documented practices as required. and promoting on- or off-job safety educational programs to address safety issues or concerns. Assigned tasks may include: preparation of articles & development of promotional materials, and delivery of presentations.

Review new projects and upgrade of existing facilities for compliance with company and industry safety standards. Respond to emergency situations and incidents either during or after regular working hours, to provide technical assistance and advice


Policies
Follow policies & procedures for tasks accomplishment
Clarity in understanding sectional policies & procedures
Conformity of policies & procedures with sectional plan
Implementation of policies & procedures in the section
Recommend improvements in the policies & procedures
Ensure common understanding for policies &
procedures

Optimizing the execution
Optimizing the execution of divisional regular assignment
Preparation of Manufacturing Budgets, Regular Monitoring against key parameters and initiating corrective actions
Planning for procurement of Raw Material, Spares & management of inventory at optimal levels

Supervision of operational activities.
Ensure that the production is cost effective
Supervise and motivate a team of workers
Estimate costs and set the quality standards

Prepare & recommendation
Prepare & recommend sectional plan in line with the departmental plan.
Preparation of sectional yearly plan on targeted date
Preparation of resource plan in line with yearly plan

Provide guidance to staff
Provide guidance to staff in execution of sectional assignments.
Leadership in guiding staff members to follow the
policies & procedures
Providing recommendations & plan trainings for developing skills
Evaluate and review staff performance & make necessary recommendations
Identify training needs.
Review worker performance

Submission of reports
Submission of reports to provide the management with timely and accurate information
Availability of details for reports
Submission of sectional reports to management
Draft a timescale for the job
Gathers relevant statistical data and drafts reports on issues

Future Goals

Growth