• Gender: Male
• Age: 46
• Designation: Manager
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  650000 /Annum
• Expected Gross Salary: INR  1000000 /Annum
• Preferred Country: India, UAE, Singapore, Thailand, Germany
• Notice Period: 45  Days
• Preferred Location: UAE
• Work Experience: 21.8 Year(s)

Education

Master Of Business Administration In Production From Vinayaka Mission University in 2009-2011
Post Graduate Diploma In Plastic Processing And Testing From Central Institute Of Plastic Engineering (CIPET), Chennai in 2002 - 2004
Graduate Degree In Physics From Aditanar College Of Art And Science – MS University in 1999 - 2002.

Skill Sets

A technology driven professional with 8 years of experience in the areas of Core Plastic Process & Manufacturing Engineering.
Sound understanding on Plastic Process / procedures to facilitate Quality Management Systems and Quality Innovation Projects.
Heading a team of 20 Engineers & Technicians with 40 Injection Moulding Machines.
CFT member for TS 16949, APQP, PPAP, Control Plan, FMEA
Excellent analytical, troubleshooting & inter-personal skills, with proven ability in driving numerous quality enhancements, process improvement and cost savings initiatives during the career span.
Facilitation and implementation of tear down (bench marking) practices
Planning effective manpower deployment and work scheduling of Qualified workforce addressing training needs of staff to enhance skills and productivity

Work Experience

Manager-Production
Since May 2009
Company Profile: Leading Manufacturer of marker pens

Lead Process Engineer (Production Incharge)
Jan. 2008 - May. 2009
Company Profile: Design, Manufacturing and Supply Chain services for the EMS and Consumer industries; Aftermarket Services
Job Profile:
Conducting in production scheduling and meeting the customer requirements as projected by planning department resulting smooth production around the clock
Production trouble shooting, improving, modifying & its feasibility study and maintaining the equipments in good condition.
Setting up production targets and achieving the same within time and cost parameters.
Taking care of Streamlining efforts for process enhancement & improving operational methods
Involves the methodical approach to reduce the cycle time of the product and to increase the life time of the products
Conducting research of existing process & accordingly carry out improvement on existing process
Establishing quality circles, implement stringent quality control systems to enhance quality of products and reduce rejection level
Conducting quality audits for adherence to quality standards and system for the smooth working of operations
Working on Corrective and Preventive Action (CAPA)
Conducting PFMEA Study for Process Failure Modes with the Cross Functional Team
Taking Trial on New Moulds & Materials
Improving Quality to increase Productivity / Reliability of critical parts
Continual improvement of equipments like Injection moulding machines.
Optimizing man & machine utilization to achieve pre set production targets
Maintaining the ISO 14001 Process and Production relevant documents.
In-house faculty for training the shop supervisors in concepts of FMEA , Poke-Yoke, Haizen, 5S, Kanban, 7QC tools and ISO activities
Submitting reports to top management on plant KPI, OEE, rejection analysis through 80/20 principles, machine performance, continuous improvement projects, cost of poor quality, 8D – analysis, parts per person, parts per sqft, and EOL report.

Production Engineer
July 2005 - Jan. 2008
ITW India Ltd.
Company Profile: Suppliers of weighing machines
Job Profile:
Carryout the Production as per Planning
Trouble shooting
Taking Trial on New Moulds & Materials
Process Optimization
Planning for mould change
Minimized the rejection rates by using the process optimization techniques
Raw material Reconciliation
Setting up production targets and achieving the same within time
Hourly Auditing Quality of Components
Submitting reports to top management on plant, MTBF, MTTR& OEE.
Keeping track of production record maintenance
Working on customer related complaints and queries
Working on Corrective and Preventive Action (CAPA)
Coordinating with CFT team for FMEA, SPC
Participation in ISO 9001, TS 16949, Q1 audit process
Continual Improvement production and Monitoring and control systems
In-house faculty for training the shop supervisors in concepts of FMEA, Poke-Yoke, Haizen, 5S, and ISO activities.
Customers : Ford, Toyota, Maruti, Hyundai

Moulding Technician
Aug. 2003 - July. 2005
Tata Auto Plastic Systems Ltd, Pune
Company Profile: Manufacturer of automotive moulded parts
Job Profile:
Maintaining targeted up time, trouble shooting of machines.
Handling the production as per the company polices
Taking care of production efficiency
Process implementation
Planning for mould change
Taking Trial on New Moulds & Materials
Maintaining production related documents for audit
Attending new machine trials & Trouble shooting, solving problems, TPM documentation works.
Continual improvement of equipments like of Injection moulding process.
Customers: Tata Motors, Ford, Toyota, M.G. Rover

Machines & Material Handled
Supermaster, Haitan, L & T Demag, Cinncinati, Engle, Fanuc, Toyo and machine knowledge about latest machines.
In addition with I have trained to handle HARCULE 2K (Double Barrel) machine. (Tonnage from 50T to 1300T)
PMMA, PC, PC-ABS, PPS, POM, PBT,NYLON, TPE, PP, NORYL (PPO+PA), ABS

Future Goals

GM in a Company