• Gender: Male
• Age: 44
• Designation: Asst.Manager Production
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Work Experience: 21.9 Year(s)

Education

Post Graduate diploma in plastics Processing & Technology (PGD-PPT) from CIPET, Bhubaneswar in 2002.
B.Sc from Utkal University, Bhubaneswar in 2000.

Skill Sets

Microprocessor controlled Injection Moulding Machines.
Maintenance of chiller
Hopper loader Maintenance & handling.
Maintenance of De-Humidifier & hopper dryer
Hot runner mould maintenance & handling.
PID control system.
New mould trial & parameter setting.
Excise and Annexure paper work.
Prod planning, prod lining, & man power utilization

Work Experience

Asst.manager (Production & operation)
Since March 2019 to till date
Company profile- leading manufacturers, wholesale suppliers, distributors and exporters of house-ware products across the globe

Job profile-
Capacity Production Planning And Set Production Schedule For Thermoware, Spot Zero, Pet Insulation & Thermo steel product.
Dedicate following up phase wise prod vs fg value by analyzing Target vs Actual and action to achieve monthly DPR value.
Action to reduce rejection rate & Minimizing Inventory.
Action to achieve C4G .
Dedication to product quality.
Dedication to Human safety, plant safety, machine & mould safety.
Maintaining delivery schedules
Review & Implement actions to resolve moulding defects.
Identify inefficiencies and made recommendations for process improvements.

Deputy Manager (Prod & Operation & Moulding Head
Since March 2017 to 2019
Company profile- Presenting a range of designer household products

Job profile-
Production planning, Involve in overall plant activities Like post moulding activities, Inventory utilization and control.
Pu filling Activities with assembly line.
Looking after Assembly Team for smooth Prod flow.
Follow off Product printing activities, like pad printing, foil printing.
Process standardization, optimization.
Reducing rejection rate
Minimizing rework rate
Maintaining dispatch schedules.
Scheduling preventive maintenance for inj.moulding m/c and utilities.
To design & Develop of Jigs to control quality parameters during & after mounding.
Handling of PET Stretch blow molding & injection molding activities.
Helped to achieve company goals by supporting production workers.
Identify inefficiencies and made recommendations for process improvements.
Resolved customer complaints and concerns with strong verbal and negotiation skills

Sr. Excutive( Injection moulding)
December, 2011 to March 2017
HAMILTON HOUSEWARE PVT.LTD.

Job profile-
Capacity Production planning and target to achieve .
Process standardization, trouble shooting.
Reducing rejection rate
Minimizing rework rate
Maintaining delivery schedules
Review & Implement actions to resolve moulding defects.
To develop new product after taking trial with various cycle time & weight to meet the proper specification.
To develop new Pet Perform mould and SBM mould.
Handling overall PET division (Stretch blow molding & Perform activities).
Identify inefficiencies and made recommendations for process improvements.

Asst. Manager (Prod - PET Division)
Since 2008 to Dec 2011
Sabal Packaging
Company Profile: Manufacturer of PET preform ranging from various size and weight as well as commodity plastic items.
Job Profile:
Responsibilities of production operations and ensure the quality, quantity and delivery system
Production planning
Process standardization, trouble shooting.
Work on minimize rejection.
Optimum utilization of resources and manpower.
Dispatch & stock record keeping,
Maintaining Annexure and Excise resister.

Shift Engineer, Production (Injection Moulding)
2005 -2008
Company Profile: Leading company in Commodity Plastics, engaged in the manufacturing of world class plastic cosmetics and household items.
Job Profile:
Responsibilities of production operations and ensures the quality, quantity and delivery system.
Process standardization, trouble shooting, production planning.
Analysis, study and Rectification of process problems.
Process control of injection molding with PLC control machine like Ferromatic, Polyplast, Engel.
Having material process knowledge in LDPE, HDPE, PP, ABS, SAN, HIPS, PS, PC, PET, and TPR.
Maintenance of utility like air compressor, industrial chiller, scrap grinder, mixture and cooling tower.
Preventive maintenance available with suitable spare parts.
Work on minimize rejection.
Optimum utilization of resources and manpower.

Production Engineer
2002 - 2005
S P Plastics
Company Profile: Manufacturer of tooth brushes for Ajanta, Colgate, Oral-B, Cibaca & Anchor using materials like PP, ABS, SAN, PET-G, and TPR.
Job Profile:
Overall responsibility of day to day production and machine handling.
Producing quality product by controlling typical process parameters and achieving, target early to the schedule time.
Productions, machine maintenance, mold maintenance.
Manpower handling, planning and execution of operation.

MACHINES HANDLED:-
Ferromatic Millacron - (Sigma - 125 to 250)
Poly plast - (100 to 180 T) with PLC controller like Tritek.
Akar - (180 to 250 T) with PLC controller like Vignan.
Engel - 100 T.
Shan –Shun –SHE 250 T
Vertical injection molding made in Taiwan - 100 T. with own micro processor controller.

Material Handled:
Having material process knowledge in LDPE, HDPE, PP, ABS, SAN, HIPS, PS, PC, PET, and TPR.