Ref. No. : CA - 19189 - (Production - Moulding – with 27.8 years in Plastic Industry)

Education

MBA Material Management From IGNOU University, Delhi. 

Post Graduate Diploma in Plastic & Polymer Engineering From CIPET, Chennai in 1996 with 89%


Skill Sets

Broad understanding of various polymers processing’s on Injection molding machines such as Engineering Plastics PA6, PA66. ABS,SAN, PC,PC-ABS, TPE, PBT, PC, PU, POM, HIPS, GPPS & PP+EPDM,  Commodities Plastics (PP, HDPE & LDPE) and related complete testing method.
Automotive Cockpit & Trim parts development by following APQP. 
Ability to train newcomers & calculating skill evaluation. Developed considerable skills in communication, manpower management, Process optimization, and complete set up, start up, Service, quality assurance, 5S and safety.
Network with peers; build solid relationship with other professionals. 

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KNOWLEDGE:
ISO/TS- 16949:2002   : INTERNAL AUDITOR 
Key I.T. Skills : M.S office,  SAP Handling (  Germany Base symacc ,Rhythm software,  Data Vision,  Bonzer Technology)
Knowledge of ISO 9001:2000,  ISO/TS 16949:2000,  ISO 14001:2004

Work Experience

Manufacturing Manager
Since Jun 2015
Company Profile: Assembly and manufacturing of Injection molding components. Industrial Served – Aerospace, Automotive, Bus, Commercial vehicles, computers, consumer electronic, Enclosures, Industrial equipments, Marine, Mass Transportation, Medical, Off Highway, Railway, Trucks.
Job Profile:

Manager Production & New development process engineering 
June 06 to May 2015
Company profile: Manufacturing and supplying quality products in Automotive (OEM), Home Appliances, Electronic, Industrial & Domestic material handling Crates, Pallets, Bins, etc. 
job Profile:
Unit manufacturing automotive components for Tata Motors Ltd., Force Motors Ltd., M&M, Lear, Piaggio, Subros, HM, IAC, Denso, TAPS, Fiat, Visteon, GM. 
Job profile:
Having Hard core experience in Injection Moulding Plastics Processing and Customer Complaints. Responsible  for establishing close interactions with our valuable Customers & performing the role of trouble shooter for their any query/requirement. Possessing  in depth knowledge of shop floor trials, optimization of process parameters & critical assessment of product quality variance.
For Consistency of Injection Moulding Process as per TS – 16949 Quality Management Systems
To look after Corrective and Preventive actions, Improvements & Modifications in Injection Moulding Process.
Efficient utilization of Resource
Production planning (PPC) to check Plant Capacity to execute Orders on time.
Conducting Trials of new Moulds, Machines, and Raw Material etc.
Analyzing causes of Rejection to bring down the Cost of Quality
Attending Company's Quarterly Core Meeting for Presentation on Cost of Quality over all Equipment Efficiency (OEE), Inventory Control, and Cycle Time Improvements & Achievements etc. 
Responsible for Customer complaints.
Signing authority for approval of all incoming Raw Materials and out going Products. 
I had been visited regularly to our Pondicherry and Chennai Plants for improvements & consistency in Injection Moulding Process.
Responsible for coordinating with the engineering team for determining the design feasibility for tooling and conducting feasibility study of new drawings, assessing requirements & evaluating new product.
Analysing and reviewing the design of moulds with tool makers, to ensure continuous process improvement and carrying out design alterations with respect to tooling feasibility.
Constantly follow up of new tool manufacturing with time line and monitoring part quality as require by customer.
Involvement in APQP to ensure part quality and its fitment with corresponding part.
Involvement in fine tuning of mold from tool maker end for final quality approval.
Responsible for PPAP run after the mold in warding.
Constantly monitoring of mold function and part quality once PPAP run start for at least six-month

Additional activity:
MMA Audit Team Leader : Product and Process Verification Audit by MMA System.
Leader for activity of Environment Management System


Engineer-Production 
Aug 1997 to June 2006
Company name: Bright Brothers Ltd
Company profile: Manufacturing and supplying quality products to ours valuable Customers in Automotive (OEM), Home Appliances, Electronic, Industrial & Domestic material handling Crates sectors etc. 
Job Profile:
Manufacturing automotive components for Kinetic Motor Co. Ltd., Force Motors Ltd., Pinnacle Industries Ltd. and Crates, Pallets
Receiving Inquires related to Product Development, Feasibility study by following APQP with CFT members & after mold kicks off as per APQP Phases from mould making/modification up to product approval all planning, design, product, process validation and Review.
Complete Preparation and verification of PPAP. 
PFMEA preparation with CFT approach.
Analysis of production and review of production planning day to day basis, co coordinating with all other departments for smooth functioning of plant.
Day to day Co-Ordination with major customers for product requirements & Complaints
Setting parameters on Injection molding  machines while Trials for new moulds and new raw materials 
Optimization of process parameters and maintain optimum quality to meet the standard standards.
Issue documented work instruction and documentation to all work stations to maintain system in plant. Internal and Vendor audit as per QMS System.
Making training program plan, accordingly training to all staff and qualification of operators.
Erection and commissioning of New Project. 

Training:
Attended  And Successfully Completed 3 Days Training Program From 
Omnex For Internal Auditor For Iso/ts-16949:2002.
Attended Each One Day Training Program On Apqp And
“Failure Modes & Effects Analysis” Conducted By Mahindra & Mahindra Ltd. Nasik
Trouble Shooting Of Processing And Maintenance On Detech 500 & 650 Tons Machines By R &D Team Of L&t Demag In Chennai.
Attended Each One Day Training Program On Mould Flow Analisis, Pokayoke, Kaizen, 7 Qc Tools, And Toyota Production System.

Future Goals

To find an opportunity with a global organization where I can combine the disciplines of engineering with science of chemistry, physics and computer science to solve problems and multitude of others, and in broad terms to find better ways of doing things. The desired opening has to have mutual value and pave the way to distinguished career path

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