Ref. No. : CA - 11029 - (Production - Moulding – with 28.6 years in Plastic Industry)

Education

PGD-PPT From Central Institute Of Plastic Processing Technology (CIPET)
B.Sc. From Utkal University, Bhubaneswar. Year of passing: 1993
High School From Board of Secondary Education, Orissa.

Skill Sets

Independently Handling more than 20-20+ Injection Molding Machine & Blow moulding m/cs With Team Of Junior Engg, 14 Years in Exp in all engineering plastic Industry, 2+ Years In SWR fittings Plastic Production
Rep And Maint Of Injection Molding Machine, Molds, And Various Type Of Utilities, Monthly Production Plan Etc

Work Experience

Manager – Production
Since July 2007
Company Profile:Manufacturer of injection moulding Engineering plastic products like water purifier parts, pump parts, Election Voting meter, radiator parts, computer items & many more engineering products.
M/C Handled:- L &T, Windsor, Ferromatic Milacron, Electronica, Haitian
Job Profile:
Overseeing entire plant operations engineering
Undertaking strategic planning and achieving the target on day to day basis.
Spearheading production activities involving working out requirements & monitoring overall operations for ensuring timely completion.
Arranging resources to ensure achievement of organizational targets as per budgeted parameters
Implementing quality and productivity improvement systems and procedures to facilitate smooth functioning of overall process operations and enhance the operational efficiency.
Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of production targets.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.
Material Planning & designing / implementing effective schedules for timely procurement of machinery, equipment’s and spare parts to meet production targets.
Abilities in harmoniously heading the plant with a talent for Production, Quality Assurance, Maintenance, Project Execution & Coordination involving Budgetary Parameters, Techno-Commercial Functions, Technical Support.

Analyse processes / applications and take adequate measures to enhance operational, efficiency,
To oversee the preventive maintenance of machines, moulds and utilities.
To train and motivate team members.
To ensure daily production data and implement and maintain MIS reports on monthly basis.
Responsible for smooth and efficient working of the unit
To oversee customer complaints at the factory level in stipulated time. To attend all audits. with the Production In Charge
To develop, implement and maintain 5S systems and procedures.
Proper utilisation of M/c, Equipment & Manpower with minimum resources & minimum cost
Also have some knowledge about commercial matter

KRAs
To optimize the production level.
To minimize the rejection percentage.
To maximize the capacity utilization of machines.

Plant In Charge –Production (Plastic Division)
July 2005 - July 2007
Company Profile:Manufacturer of injection moulding Engineering plastic products like (1 phase & 3 phase electric meter box, Phillips juicer parts, MCBs, etc), PVC Pipes & SWR Fittings, GI pipes, Iron Pipes, poles, High mast.
M/C Handled:- L &T, Windsor, Ferromatic Milacron, Electronica –Total no-8
Job Profile:
Production planning control
Proper utilisation of M/c, Equipment & Manpower with minimum resources & minimum cost.
Monitoring of corrective action and their effectiveness over internal quality audit finding.
Make preventive maintenance schedule for mould.
Participating in project review meetings for evaluating project progress & debottlenecking.
Anchoring on-site construction activities to ensure completion of project within the time & cost parameters and effective resource utilization to maximize the output.
To arrange the various training program for employee to up gradation and aware with the latest version.
Ensuring and Implemented the continuous Improvement to eliminate the poor quality waste & time saving.
Ensuring the Customer specific Requirement And Fulfill in the Process.
Design Production Quality Layout.
To Produce Quality Product on Time.
Define targets For production.
Motivate To Subordinates towards Continuous Improvements.
Develop And Implement Production Techniques And process flow.
Coordination with M/c Maintenance, Tool Room, QA, Assembly& PPC to Get High Productivity.

Senior Engineer (Production) Plant In Charge
Mar 2001 - July 2005
S.N. Engineering, Manufacturer of Godrej Refrigerater parts, Havells, Phillips juicer parts, electric meter box for Avon, semiconductor, maharaja & mahashakti. Inverter parts for Luminous, helmet for Steel Bird, microwaves for Signora, jewellery & watch boxes, house hold articles for Clear line & many more.
Work Responsibility:-
PPC & As head incoming inspection. Handling the production department. comprised 60 workers. Assigning the works to workers Generation of MIR/CIR. Solving on line problems. Analysis of line rejection & rejection cost. Solving the workers related problems & getting the required jobs. Visual inspection of quality at the time of running production. Checking the packing of dispatch of components And also checking the components at the times of vendors inspection.

Sr. Engineer (Production) : April 1999 - Feb. 2001
Engineer (Production) : Mar 1995 - April 1999
ISP Automotives Pvt Ltd.
As Engineer
Reduced Rejection Rate 4.5%~0.8%
Reduce Cycle Time average 5 sec for Each Mould.
Reduce product change time From 66 min To 35 min.
Manpower Reduction on the machines.
Reduced consumable Cost.
Increased plant Efficiency.

Future Goals

To became a Plant Head / General Manager

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