• Gender: Male
• Age: 46
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  960000 /Annum
• Expected Gross Salary: INR  1100000 /Annum
• Preferred Country: India, UAE, South Africa, Switzerland
• Notice Period: 60  Days
• Preferred Location: haridwar
• Work Experience: 20.1 Year(s)

Education

Post Graduate Diploma in Plastic Processing & Testing from CIPET, Bhopal (Madhya Pradesh) in 2001-2002.

Bachelor of Science from SS College, Shahjahanpur, University-Rohilkhand, Bareilly, U.P.

12th (Science) from U.P. Board, Allahabad

10th from U.P. Board, Allahabad

Computer Knowledge:
Internet, MS Office, Excel, MS office word

Skill Sets

plastics processing injection moulding, Troubleshooting, To improve utilisation and efficiency, Cost reduction through automation and process improvement, New mould trial, Reduced scrap & spillage through process improvement, Manpower controlling

Work Experience

Asstt. Manager
Since Feb 2007
Company Profile: Manufacturer of plastics molded components. The company is having 130 injection mouldings machines (horizontal and vertical both) from 5T to 650 ton and assy. Lines for all major customers. Their main customers are MSIL, MSSL, HONDA, GE Healthcare, Nissan, Continental etc.
Job Profile:
Managing process and keeping adherence to standards and making improvement plan accordingly, for optimum utilization of Man, Material, and Machine.
Conducting manufacturing process and product audits to ensure the implemented countermeasures.
Review Departmental Key result areas
Machine Efficiency
Machine Utilization
Rejection PPM
Skills up gradation of Subordinates Supervisors, line leaders through skill Map.
Cost reduction through continuous cycle – up, Set up time reduction & material Utilisation
Coordinating all the activities for establishing and implementing ISO/TS 16949:
2002, requirements throughout the department.
Imparting awareness in quality aspects throughout the organization by
conducting trainings on QC tools.
Leading various teams for quality improvement through problem solving
Techniques, Kaizen, 5S, Poka-yoke, TPM, 3 M & quality circle, etc.
Monthly rejection analysis.
New Mould trials
Pika - Pika audit, (Japanese Audit)
Leading all the production activity, adequate planning and quality related issues.

Engineer
Aug 2005 - Jan 2007
Company Name: Noble Moulds Pvt. Ltd.
Company Profile: Its major customers are Samsung, L.G, Haier, Salora & TCL etc.
Job Profile:
Process Optimization
Responsible for effectively managing day-to-day.
Utilization of Man and Machine
Daily Rejection (process & internal ) Analysis
Downtime analysis(5 Why analysis)
Active participation in Preventive maintenance of machines

Engineer (Injection Moulding Department)
May 2003 - Aug 2005
Company Profile: Manufacturer of automotive speedometers. Its major customers are Honda, Maruti & Suzuki etc.
Job Profile:
Process optimization
Process setup of hot runner moulds
New trials
In house complains in assembly lines
Robot setup during change over

Engineer in Injection Moulding Plant
Aug 2002 - April 2003
Company Name: A.G Industries Pvt. Ltd.
Company Profile: Its major customers are Hero Honda, Meenakshi Polymers etc.
Job Profile:
Process optimization
Process setup of hot runner moulds
New trials
Utilization of Man and Machine
Daily Rejection (process & internal ) Analysis
Downtime analysis (5 Why analysis)

M/C’s Knowledge:
Fanuc Robo shot, Engel, L&T Demag, Nissui, Arburg, Battenfield (vertical and horizontal, JSW Electrical, Toshiba, Sumitumo, TMQS, Unit m/c.
Moulds Knowledge:
Two Plate Mould, three plate mould, moulds having direct sprue gate, pin point gate, submarine gate, split moulds for undercut mouldings, runner less moulds, hot runner moulds, split cores actuated by hydraulics.

Materials Processed:
Various grades of PC, PMMA, ABS, NylonGF, POM, PBT, PET, PPS, PVC & XYRON etc.

Strengths:
Hands on experience on injection moulding machines ranging from 5T to 650T.
Handling of Hot Sprue Moulds & Multi core Moulds
Processing of Materials like PC, PBT ABS, SAN, Nylon-GF, Xyron, PMMA, PP, Blends (PC-ABS), POM

Projects & Achievements:
Mould & Machine matrix fixed.
Reduction of cycle time
Enhance Injection efficiency
Online recycling of feed system, by connecting granulator with Piovan conveying system in JSW moulding m/c.
Implemented POKA-YOKE in Mould Grip Assist for productivity improvement.

Future Goals

To higher acheivement in plastics industry