• Gender: Male
• Age: 52
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  780000 /Annum
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 28.3 Year(s)

Education

Post Diploma in Tool Design from T.R.T.C., Delhi in 1999
Diploma in Mechanical from Aryabhat Polytechnic, Delhi,in 1995

Computer Literacy
Proficient in AutoCAD R14, 2000, 2002, 2004, 2006
Pro-Engineer 2001, Wildfire, Wildfire-II
Proficient in MS-Office
Knowledge of working of various Operating systems Windows-95/ 98, Win-NT, Winows-2000,

Skill Sets

Well versed with quality tools like T.P.S., Poke-Yoke, Kaizen, and Quality Circle (T.Q.M.) and implemented the same which enhanced operational efficiency.
A keen communicator with honed problem solving and analytical abilities.

Work Experience

Manager Process Engineering.
October, 2007 till date
Company Profile : specialises in blow moulding, large size injection moulding, and compression moulding which are supported by post moulding operations like robotic trimming operations, fabric upholstery, painting, product decoration, assembly operations, higher level assemblies. Manufactures a wide range of plastic components & assemblies for the Indian automotive industry.

Deputy Manager Production Engineering
March 1996 to September 2007
Worked with Minda Rika Ltd
Company Profile
A Joint Venture between Minda Industries India & TokaiRika Co. Japan for the Design and Manufacturing of Auto Electrical Switches for automobile giants like , Honda-Siel, Maruti Udyog, Toyota-Kirloskar, Ford, TATA Motors, General Motors, Eicher Motors, Hindustan-Mitsubishi, Ashok Leyland etc.
Job Profile
Project Planning & Management
Conducting feasibility studies, assessing capital cost involved and evaluating the viability of new Auto Electrical Switches as per customer requirement (Line Overheads).
Monitoring process & assembly line development for auto-electrical switches.
Planning detailed engineering activities and finalization of requirements and specifications
Forming and spearheading cross-functional teams for streamlined execution of project.
Project monitoring and review of project schedule ensuring cost control within budget.
Process Design and Development.
Gathering product specifications & designing Jigs, Fixtures & Special Purpose Gauges.
Involved in preparing process flow plans & quality documents for mass production.
Involved in Lean manufacturing related activities (Toyota Production System) to eliminate waste & increase throughout perations.
Ensuring ready availability of process design, related documentation & assembly related equipments along with assembly line for production operations Gained exposure in S.Q.C. & S.P.C. techniques.
Providing Technical support to the manufacturing personnel of conventional and C.N.C. machining operations to get the spms developed as per requirement.
Involved in concept Designing and Sequencing of P.L.C. AND Microprocessor based Fully Logical testing machines, which facilitate full proofing of assembly of electrical switches.
Quality Management Systems
Overseeing Quality assurance of all processes affecting Manufacturing, Implementing quality standards like TPS , Poke-Yoke, Kaizen, Quality Circle & TQM,Eliminating internal & external complaints through Poka-Yoke.
Notable Accolades
Instrumental in commissioning of electronics assembly line for in-house P.C.B. CP. Manufacturing.
Displayed skills in design & development of assembly lines & equipments for Toyota Kirloskar Motors Innova switches.
Increased Productivity of Maruti Udyogs Esteem, Zen & Wagon-R Power Window Switch assembly line by 23% through layout modification, operator / material balancing.
Played a key role in Implementation of Material Handling System according to Kan-Ban on Combination Switch & Power Window Switch assembly lines.
Significantly contributed in implementing computerized central format control system in production engineering and tool room.
Took significant measures in enhancing productivity & reduced development cycle time by introduction & standardization of various jig/ fixture parts & material handling items.
Successful transition from micro-processor based sequential panels to P.L.C. based panels with collective team efforts.
Successfully organized and conducted practical and theoretical training programs on kaizen, quality circle, 1S-2S, T.P.S., to enhance skills and motivational level.
Exhibited brilliance in streamlining processes for quality PPM improvement, Line Capacity Calculation & enhancement and generating cost savings in operations.

Future Goals

Seeking assignments in Planning/ Process Management & Design / Manufacturing Engineering with an organization of repute.