Ref. No. : CA - 15582 - (Production - Moulding – with 28.9 years in Plastic Industry)

Skill Sets

A dynamic professional with nearly 19 years of experience in Production Engineering and Process Development 
Completed Post Graduate Diploma in Plastic Processing Technology from CIPET, Chennai
Keenly contributed in executing ISO 9001:2000
Proven track record in implementing cost saving measures to achieve substantial reduction in terms of production, raw materials, manpower and machine utilization
An effective communicator with excellent relationship management skills & strong analytical, problem solving & organizational abilities
Demonstrated proficiency in taking corrective & preventive actions regarding customer complaints and process up-gradation
Adept in managing production activities involving resource planning, in-process inspection, quality compliance and coordination with internal departments

Work Experience

Deputy Manager - Injection Moulding Production
Since Feb 2021 to Till Date
Company profile- engaged in the manufacturer of high precision plastic Components and containers with strong engineering expertise and Experience. It has a comprehensive infrastructure Right from tool making, injection and blow moulding, tampo printing And vacuum thermoforming making it the preferred choice.

Machine Available;
Ferromatik Milacron, Haitian , Electronica - 33 machines (50T to 260T)
Material Used:
NORYL, ULTEM, NYLON66, PPS, PP, LDPE, PBT
Component Manufactured:
Medical components and Electronic components , closure caps

Job profile-
Validation of IQ , OQ, PQ Process
Production Planning for Despatch
Process control for all components

Deputy Manager
Since MAY “2019 to Aug 2021
Company profile- leading businesses in the Pen Manufacturers

Machinery Available.
Super-master 650 T and 450 T , 350T
Ferromatic Milacron 150T - 2nos. And 180T - 1 no.
Borch 200T - 4nos.
L/T Machine - 150T - and 100T
Borch 150T - 2nos.
Total - 14 Moulding Machines

Assistant Manager Production
Since Jun’ 02 to April 2019
Pointec Pens & Energy Pvt. Ltd., Bangalore
Company Profile: A leading Exporter, Manufacturer of Pen & pencil 

Job Profile:
Machinery Handled:  
Super Jack 80 PC to 180 PC
(Preferred Controlled Hong Kong made machines)
Haitian 160, Haitian 200(2 no.s), Haitian  250 (8 nos.)
FCS Machines 125T-250T (24 no.s)
(Micro processor Machines)
FANUC   100T  &  50T
Total Mouldings Machines (61 no.s)

Material Handled: 
Polypropylene, Polystyrene, Poly acetal, HIPS
TPE, SAN and HDPE

Products Developed: 
Ball point pens, gel pens, stick pens & micro tip pencils
Supplied Customers:
Sanford
Walmart
Itc
Target

Production Engineer
Nov 1999 – May 2002
Majestic Polymers, Chandapura, Bangalore
Company Profile:  A leader in Plastic Moulds, Plastic moulded parts & Assemblies by maintaining highest levels of productivity, quality and customers satisfaction
Job Profile: 
Machinery Handled: 
Windsor 130, Windsor 180, Yan Hing M/C 120.
Material Handled:
PP, ABS, PC, HIPS and ACRYLIC
Exide:
Vent Plug, Packing Sims 1.8mm – 3.00mm, Battery Container & Battery caps
TVS: 
Rear lenses, Red lenses, Reflected lenses

Production Supervisor
Aug 1997 – Oct 1999
Company Name: SIV-Sen Ready Plast
Job Profile:
Machinery Handled:
Windsor SP 180, Windsor SP 130 & Super Max SB 100
Material Handled:
Polypropylene, Polystyrene, HIPS, HDPE & ABS
Product Developed:
House Hold Articles, Telephone Junction boxes and audio cassette cover
Key Result Areas:
Spearheading activities involving in production planning and implementing the same
Accountable for troubleshooting of machines (electrical and hydraulic)
Managing mould maintenance and quality assurance
Dexterously handling shop floor maintenance and quality control
Executing the sample process of new grade raw material
Visiting job workers and establishing production and quality control systems
Administering efficient manpower & machinery planning and providing training to operators & staff

Core Competencies
Quality Assurance 
Establishing and implementing various systems & procedures to comply with ISO quality standards. identifying assignable and chronic causes by the use of latest analysis techniques for eliminating wastage's while enhancing plant efficiency and productivity
Executing cost saving techniques / measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget

Process Enhancement 
Identifying scope for implementing & monitoring of changes to enhance productivity; driving process improvement strategy and ensure maximum efficiency in various operations
Facilitating smooth functioning of overall operations, enhance operational efficiency and cost optimization

Production Planning
Looking after day-to-day activities, production schedules, raw materials standardization, implementing quality tools, machine loading for optimum output and allocating work for achieving monthly production targets
Overseeing production, keeping control over activities & analyzing processes for stabilization thereby ensuring smooth operations

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