Ref. No. : CA - 16303 - (Production - Blow Moulding – with 33.7 years in Plastic Industry)

Education

B.Tech.in Electronics From Sri Venkateswara University, Tirupati India in 1984-1988

Skill Sets

IT Skills
Well versed with all MS Office applications
Strong communication skills in English ,Hindi,Telugu and negotiation skills

Work Experience

Plant Manager 
Since 2013
Company Profile: A Manufacturer of Jerri Cans in Africa
Job Profile:
Machinery Involved
ASB 50 PET Injection Blow Machines
SINCO Blow Machines (auto) up to 25 ltr
EKOU Injection Molding Machines up to 250 tons
Automatic Stretch Blow Machines (China)
1.25 MW Gas-based Genset, 750 KVA Caterpillar Diesel Generator.


Plant Manager 
2011 - 2013
Company Profile: A Manufacturer of Plastic Packaging containers for Asian Paints, Nerolac Paints, Berger Paints, Ncl Altek.
Job Profile:
Responsible for total plant operations, including production planning and dispatches
Successfully Installed 13 Injection Molding Machines
(Make: Windsor,Ferromatik Milacron,L&T )
Installed ELGI compressors, Gensets


Production And Maintenance I/C 
2008– 2010
Company Name:  Perma Pipe India Ltd
Company Profile: A Manufacturers of  Insulated pipes for Oil & Gas sector (Cairn India project from Rajasthan to Gujarat, India.
Job Profile: 
Installed Pipe Rotating units,PU foaming machines
Installed Cincinnati Extruders for pipes jacketing
Complete responsibility for maintenance of blending and tank form.


AGM – Plant Operations 
2006 - 2008
Company Name:  Mold-Tek Plastics Ltd
Company Profile:  A manufacturer of injection molded containers for lubes, paints food, FMCG and other products
Job Profile:
Responsible for complete plant operations
Efficiently handled the Production & Maintenance departments with over 15 fully automatic computerized Injection molding machines and manpower of over 200 people
Complete plant Installation with Machines like L&T and Ferromatik Injection molding machines, including utilities.

Plant Manager 
2001 - 2005
Company Name: KGM Industries Ltd
Company Profile: Manufacturer of plastics care wares, furnitures, coolers and casseroles.
Job Profile:
Efficiently handled the Plant Maintenance department, comprising of over 80 machines and over 300 people
Installed 60 to 850 ton Injection Molding machines (Taiwanese and Indian machines)
Installed 2 ltr to 60 ltr Blow molding machines (Central,Jagmohan, India)
Responsible for complete installation of 500KV Agensets compressors
(Ingersoll rand, Atlas Copco and Elgi Indian compressors)


Senior Service Engineer 
1997 - 2001                                         Company Name: Ferromatik Milacron India Limited
Company Profile:  A Supplier and manufacturer of customized moulding machine, blow moulding machines, customized machines, toggle injection moulding machines.
Job Profile:
Handled complete project operations (Injection Molding Machines)
Commissioned New machines and provided in-house training to Clients about machinery
Andhra Pradesh, Tamil Nadu, Pondicherry, Karnataka states.
                                  
Senior Service Engineer
1992 – 1997
Company Name:  DGP Windsor (I) Ltd. Hyderabad, India
Company Profile:  A manufacturing Injection Moulding, Pipe Extrusion and Blown Film machineries under one roof. With quality products and latest technologies in its kitty.
Job Profile:
Analyzed and Resolved Client issues for injection and blow molding machinery
Commissioned New machines and provided in-house training to Clients about machinery
Major customers:
Sangam Healthcare Limited (Installation of FR-k series Injection molding machines)
Mold-tek plastics limited, Sathyanarayana Plastics, Yodeva plastics Pvt. Ltd
Handled the team of service engineers for PLC controlled machines

Senior Service Engineer
1989 - 1992
Company Name: DGP Windsor(I) Ltd. Chhatral, Gujarat 
Company Profile:  A manufacturing Injection Moulding, Pipe Extrusion and Blown Film machineries under one roof. With quality products and latest technologies in its kitty.
Job Profile:
Tested Fully Automatic Injection Molding machines of FR-series (PLC based machines)
Recorded machine performance data during testing, Resolved Issues during machine trials & Prepared consolidated reports for management.


Skills & Exposure
Production and planning Management
7 Years of experience in heading a plant in a professional environment, well versed with the latest manufacturing concepts, techniques, and quality systems like OEE, TQM and TPM
Exposure to Production Control, Management, Planning, Organizing and Decision-making, involving Injection molding, Blow molding and Extrusion machines
In-depth knowledge of operations, machine capabilities, and mass production requirements 
Preparation of master, monthly and production schedules, aligned with business strategy  and generating MIS reports on daily,weekly,monthly basis.
Maintenance Management
Hands-on experience in the maintenance of a variety of plant machinery and equipment 
Production &Maintenance of Automatic Injection & Blow Molding Machines
Maintenance of Microprocessor based machines
Significant exposure to PLC controls, Servo drives and associated machinery
Technology assessment and solutions as per requirement
People Management
Team Building and Retention initiatives, Optimum Manpower management/optimization
In-depth knowledge and experience in factory regulations and IR issues.

Machines Handled
Injection Molding
Indian (Windsor up to 650 Ton m/c)
FerromaticMilacron up to 550 Ton m/c
Taiwanese (Jonwai, CLF, Super Master 850T)

Blow Molding
CMP Indian machines with moog control 30 ltr
Jagmohan Indian up to 100 ltr
Rana and sons up to 60 ltr

Extruder machines
Cincinnati extruders, Austrian machines
Proton 120, sheet plant for pipes jacketing
Polycraft spray machines for PU foaming
Canon polyol blending machines.


Future Goals

looking for opportunities to pursue greater achievements and enhance my skills, meeting the challenges of the latest technological and market trends. 

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