• Gender: Male
• Age: 57
• Designation: Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 33.5 Year(s)

Education

Diploma in Mechanical Engineering From in Shri Nallalaghu Polytechnic, Chennai.

Processing Methods and Application of Plastics From in CIPET at Chennai (Tayler Made Course)

Skill Sets

Experience in Production, Maintenance & Quality in various plastic Extrusion ancillary manufacturing industries & plastic packaging industries (plastic sheet, film, pipe extrusion, plastic injection molding process & flexible packaging). Later when I worked in India and African Countries on various Machinery, I got the opportunity and utilized to improve my IN – Depth Of Experience. Proven Hard working, Good Leadership Quality, Result oriented, Good motivator, Well disciplined & Obedient. I am sure I will be an asset to an employer to incur high profit with optimal usage of man power with low maintenance cost with elimination of all possible problems & defects and reducing wastage and I will do continual improvements to satisfy the customer needs and expectations.

Work Experience

Manager Operations.
Since Dec 2013
Company Profile: Manufacturer of OPVC Pipe, Durable OPVC Pipe & Agricultural OPVC Pipes.
Job Profile:
Install New Project with Machine selection and Technical Futures.
Optimizing labor, material and equipment resources to maximize process efficiency.
Managing a team of multi-disciplined technicians.
Leading formal and informal meetings and discussions concerning plant operations.
Ensuring high product quality standards.
Liaising with the marketing and design teams regarding the development of new products.
Encouraging continuous improvement within the business unit.
Controlling and maintaining plant expenditure through effective budgeting and cost control.
Taking corrective and preventative actions.
Interacting with outside third parties and contractors in support of plant objectives. Monitoring plant operations.

Technical Manager
Dec 2012 to July 2013
Company Profile : Manufacturer of PVC Pipes (Pressure & Casing and Electrical Conduit) UPVC Pipe and PVC Fittings.
Job Profile :
Administering the complete production planning, Chemical formulation, compound and batch preparation, To Achieve Production As Well As Productivity Target.
General maintenance for PVC extrusion and Utilities of the plant.
Identifying Areas of Cost Cutting and Implementing Necessary Action Accordingly.
Man Management (From Identification of Requirement to Job Allocation).
To Inculcate The Culture Of Innovativeness And Initiativeness in All Team Members. To Maintain Effective Coordination And Cooperation Between Teams Of Production, Maintenance, Quality Assurance, and Development.
To Prepare and Implement Effective Administration System.
Having Machines For Production.
Extruders – PVC – 08 No’s, Injection molding – 15 No’s

Production In Charge
Aug 2007 to Oct 2012
Company Name : Jain Irrigation Systems Limited.
Company Profile : Manufacturer of PVC (Pressure & casing Pipes), PVC Fittings, HDPE Pipes and LLDPE Irrigation Laterals.
Job Profile :
Production Capacity 1000 MT/ Month
Administering the complete production planning,
Chemical formulation, compound and batch preparation.
General maintenance for UPVC extrusion plant
Conducting quality control analysis of inwards and outwards materials.
Maintaining the quality control standards of the process.
Handling the research & development operations.
Looking after the consumption control with costing.
Preparing the schedule of preventive maintenance and auxiliaries.
Coordinating with the departments and staff at various level.
Imparting training to the employees & distributing the working areas. Maintaining the all ISO records including computerization following all ISO 9001/14000 procedures.
Giving suggestions for process & quality systems improvements.
Having Following Machines For Production.
Extruders - PVC- 05 Nos. 2. Extruders – HDPE – 05 Nos and LLDPE – Extruders – 02 Nos.

Factory Manager
Oct 2002 to Jan 2004
Company Name : SI Plast
Company Profile : Manufacturer of PVC Pipe and Fittings.
Job Profile :
Production planning
Chemical formulation, compound and batch.
preparation, General maintenance for UPVC extrusion plant Achieving Production & Productivity Targets.
Trial and Development of New Products and Raw Materials, Application.
Production Planning, Problem Solving, And Manpower Planning.
Monitoring, Resolving And Preventing Customer Complain.
Continuous Improvement in Product, Process, Systems. Having Extruders PVC – 4 No’s, Injection Molding - 10 No’s.

Assistant Factory Manager
May 1998 to Sept 2000
Company Name : Poly Product (GH) Limited
Company Profile : Manufacturer of HMHDPE, HDPE, LDPE, LLDPE, and PP Bags and Shrink wrap.
Job Profile :
Having Extruders - 32 Nos. Bag Making - 28 No’s, Flexo Printing - 05 No’s.

Production Engineer
Mar 1996 to Apr 1998
Company Name : Lotus Roofing’s (P) Ltd.
Company Profile : Manufacturer of PVC Pipes, PVC Profile – Corrugated and Plain (Opaque and Transparent).
Job Profile :
Chemical formulation, Compound and batch preparation, general maintenance for UPVC extrusion plant.
Ensure smooth and trouble free operation for daily production planning and achieve production targets both qualitatively as well as quantitatively within given time.
Monitor process and quality parameters. Troubleshooting and corrective action wherever required for meet shift production targets.
Data entry of production reports and documentation for making & updating daily production report & also studying and analyzing the daily reports.
Coordinate with RM supply and dispatch logistics for month & reports to production General Manager.
Maintenance coordination for planned and preventive maintenance.
Manpower deployment and planning for leaves and rotation in shifts.
Ensure safety and industrial hygiene in maintenance and production activities.
Having Extruder (Pipes)- 04 No’s and Extruder (Profile/Sheets) - 03 No’s.

Production Supervisor
Sep 1990 to March 1996
Company Name : Peacock Polymers (p) Ltd
Company Profile : Manufacturer of HMHDPE Vest Type Carrier Bags and Plain and Printed Bags.
Job Profile :
Having Extruders Italy Make - 03 No’s, Bag Making Italy Make - 03 No And Flexo Printing Italy Make –03 No’s.

Objective
To contribute my experiences, abilities, knowledge to implement a system and process with increasing productivity in the area of quality production through total involvement, effective utilization of man, machine, material and method, compliance to all applicable legal and other requirements, prevention of defects, continuous improvements in order to achieve customer satisfaction, I strive for prevention of pollution & dedication to quality, technology & environmental performance & assisting management with excellent managerial skill which will benefit any organization for the growth and the overall organization's effectiveness and efficiency. Applying total productivity maintenance skills to increase the production with low maintenance cost by reducing the wastage and defects with minimum available man powers by developed effective operators training skills which directly result in the reducing customer complaints and increasing overall customer satisfaction by good quality products.

Project – I: New product of Oriented PVC Pipe – OPVC capacity of 500 MT / Month. Went China for Basic Extrusion Checking and Selected suitable Utilities all in India. EB Power calculation & Suitable Transformer Selection and Machines.

Project – II: New plant commissioning of UVPC, HDPE and LLDPE Plant capacity of 1000 Tons/Month only erection and commissioning of machines to Jain Irrigation Systems LTD at Udumalpettai in Coimbatore district.

Future Goals

To be a Leader in a very good professional managed organization. Willingness to work in a good team environment.