Ref. No. : CA - 27910 - (Production - Thermoforming – with 20.5 years in Plastic Industry)

Education

Diploma In Mechanical Engineering From Govt Collage Kasaragod, Board Of Technical Education, Kerala in 2003 with 67%

Pre Degree From Calicut University in 1999

Skill Sets

Experience in the Sheet Extruder and Forming Production Management, Process Engineering & Improvement, Quality Management and Resource management plastics Industries.
A strategic planner with expertise in setting up plant operations, managing production activities, streamlining processes & enhancing productivity.
Expertise in solving quality problems & maintaining high quality of products and developing excel based tools for production / waste analysis.
Successfully increased the Production and Quality while reducing waste and overhead by applying continuous improvement concepts to improve profitability
Possess excellent analytical, troubleshooting and team building and extensive management skills with proven success in driving numerous quality enhancement, process improvement and cost / energy savings initiatives during the career span.

Work Experience

Production Manager
Since Jun 2016
Company Profile: Manufacturer of Plastic injection molding, precision engineering plastic components.
Job Profile:
Responsible for thermoforming and vacuum forming both thick and thin forming is there. Handling thick forming lot of secondary operation required.
Also responsible for scope of making jig and fixture.

Production Head
Apr 2008 to May 2016
Company Profile : leading manufacturer of plastic parts.
Job Profile :
Specially appointed for the Planning and commissioning of Extruder and Thermoforming machines.
Responsible for the daily operation of the Production, Quality, Scheduling of Sheet Extruders and forming machines.
Restructuring of the Production & Maintenance department to achieve high level of quality throughout the plant.
Responsible for Recruiting the technical person for the smoothing the operation in production for continuous Improvement.
Deputy Team member for ISO 9001 and 14000.

Production Supervisor
Jan 2005 to Mar 2008
Company Name : Vinayaka auto CNC
Job Profile :
Responsible for the daily operation of the Production and Quality of CNC Machine.
Restructuring of the Production & Maintenance department to achieve high level of quality throughout the plant.
Responsible for controlling labor price based on controlling overtime and continuous
Improvement efforts.
Continuous improvement efforts include assessment and evaluation of existing procedure to reduce the waste and excess cost in Blend.
Active member of various cost saving projects.

Quality and CNC Operator
June 2003 to Dec 2004
Company Name : Eyyani Electric Machines
Job Profile :
Started the career with the Organisation as a Apprentice trainee Operator.
After a year started accepting new challenges.

Important Training Attended
Qualified ISO 9001:2000 Internal Auditor.
Total Quality Management Awareness.
Safety in the use in chemicals.
Fire and Safety Training
Team Problem Solving 8D Problem Solving Process
Noise and Hearing Conversation.

Proficiency Fort
Production Planning & Control
Supervising complete production operations with a view to ensure accomplishment of production targets within the time and cost parameters.
Managing overall shop floor operations, implementing effective techniques to maximize efficiency in production activities, balancing of machine capacities.
Monitoring the in process as well as finished goods stocks to be within targets.

Process Engineering & Improvement
Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall production operations and enhance operational efficiency.
Focusing on optimization of process parameters and initiating process improvements for achieving bottom line objectives and productivity targets.

Quality Assurance & Control
Establishing Quality Management Systems across various processes to reduce rejection levels and ensure high quality standards at all the stages of production.
Assuring quality at every stage of production from raw material to finished products.
Analyzing the structure and properties of raw materials used in plastics and preparing specifications for their production requirements.
Attending to all complaints, customer service, create awareness among the production departments for non repetition of complaints with the final aim of full customer satisfaction.

Future Goals

Seeking middle level assignments in production & control with an Organization of high repute in plastic thermoforming Industry

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