• Gender: Male
• Age: 56
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  700000 /Annum
• Expected Gross Salary: INR  1000000 /Annum
• Preferred Country: India
• Notice Period: 15  Days
• Preferred Location: Anywhere
• Work Experience: 32.6 Year(s)

Education

Post Graduate Diploma In Plastic Processing Technology Form CIPET, Mysore
In 1993
B.Sc (Zoology, Chemistry, Microbiology) From Bangalore University In 1991

Skill Sets

Rich experience in production operations across white goods sector with insightful knowledge in Vacuum forming, Pre-Assembly & final line assembly.
Skills in functional areas as process enhancement , procurement, resource utilization, maintenance & manpower management and implementing 5S tools.
Distinction of achieving phenomenal cost saving of Rs. 80 Lakhs via VE & TDR with skills in ISO implementation and engineering innovative techniques via TDR/QC intiation.
Effective, communicative with excellent negotiation skills, strong leadership qualities and analytical power.

Work Experience

Deputy Manager (Plant Incharge)
Since April 2011
Company Profile: Manufacturer and Exporter of Electrical Connectors, Press Parts and Refrigerant Filters

Asst. Manager (Production): April 2010 - March 2011
Sr. Engineer : Sep. 2005 - March 2010
Production Engineer: April 2003 - August 2005
Company Profile: The world's premier engineering solutions providers and project specialists. Engineering solutions for a wide spectrum of industries in areas such as heating, ventilation and air conditioning, refrigeration, electro-mechanical projects, textile machinery, mining and construction equipment, materials handling equipment, water management & treatment, cold chain solutions, building management systems, and indoor air quality.

Trainee to Engineer
Aug. 1993 - Mar. 2003
Videocon Appliances Ltd.
Company Profile: Manufacturer of consumer durables

Significant Contributions:
Played a key role in making First Department in VLHU for self certification for Quality Assurance.
Has successfully engineered innovative techniques for process enhancement leading to reduction in rejection, cycle time & power consumption.
Played a key role in managing the documentation of ISO System/Records in the organization.
Demonstrated excellent credentials in improvising Quality via VE, TDR & Quality circle initiations.
Distinction of playing a key role as member of VE project team leading to significant cost reductions of Rs. 80 Lacs through TDR& VE project.
Successfully managed the reduction in set up time.
Played a instrumental role in the Vacuum forming departments selection as best department for 5-S implementation.
Played a instrumental role in manufacturing highest production of Refrigerators(75340) in the month of March -10 which is a record in the history of the company
Core competencies:
PPC:
Planning day to day activities, production schedules, implementing 5S tools and allocating work for achieving of monthly production targets.
Monitoring production, keeping control over activities and analyzing processes for stabilization there by ensuring smooth operations.
Conduction training programs time-to-time to enhance skills of the subordinates and as a result gain improved productivity.
Streamlining the system processes and designing, implementing and monitoring effective procurement schedules along with finalizing the specifications of the materials and establishing the quality and quantity limits for effective inventory control.
Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time/equipment reliability, thereby accomplishing planned production targets.

Process Planning & Cost Control:
Planning, implementation & monitoring of technological changes to enhance productivity.
Modifications in equipments, process flow, working practices, consumables power etc for controlling and reducing conversion cost per unit produced.
Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
Appraising the prevalent production systems / processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them.

Quality Assurance:
Establishing quality standards and implementing stringent quality control systems to enhance quality of products.
Undertaking VE (Value-Engineering), TDR initiatives at the suppliers end to reduce cost of rejection of the materials supplied.
Executing QC tools for process engineering and working towards zero defects.
Monitoring adherence to ISO quality systems and maintaining requisite documents.

Handled Production Processes across:
Vacuum Forming & Cabinet Pre Assembly Department – producing Refrigerator Cabinet/Door Liners, Visi Cooler liner, Chest cooler liners using HIP S/A.B.S Sheet.
Thermo Forming Machines Positive/Negative forming (with blow/without blow) like ASANO, RIGO, TaiwanV/F Machine, Roto-Fast Machine(Two stage/ Four stage Machine).
Hydraulic Trimming Machines & trimming tools.
Vacuum Forming moulds and setting parameters (Heater setting as for Model / Sheet thickness).

Sub Assembly sections:
Roll Bond Panel Argon Welding and Freezer Box Assembly.
Soldering Process & Copper Tube Brazing.
Radiant Heater Assembly (For Frost Free Models).

Future Goals

To be a team leader and achieve the target through innovative idea