• Gender: Male
• Age: 54
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  520000 /Annum
• Expected Gross Salary: INR  800000 /Annum
• Preferred Country: India
• Notice Period: 60  Days
• Preferred Location: Bangalore
• Work Experience: 29.3 Year(s)

Education

B. E. (Polymer Science Technology) from Sri Jayachamarajendra College of Engineering, Mysore. in the year 1993 with first class (67).

Skill Sets

Plastic processing -Injection moulding, Production, Vendor development etc..

Work Experience

Presently working with a leading company as an Associate Manager - Production from Nov. 2005 till date
Job Responsibilities:
Technology transfer from Ireland for a new products manufacturing in India (green field project).
Establishing the production of the new product and then leading the team for regular production.
Taking the trials and approval of the Machine & Mould.
Training of operators for the new product.
Establishing the vendors/suppliers for the raw-material & for molded parts.

Worked with BPL Limited Automation Division as a Manager - Tooling from Dec. 2004 – Nov 2005.
Job Responsibilities:
Clearing the moulds for the trial after the Pre trial inspection.
Taking trials of new moulds and materials & establishing the Process Standards.
Suggesting the improvements in the mould & in the process, based on the Trial inputs & Mold-flow analysis
Approving the moulds after Pre-production trial.
Improving the productivity & reducing the wastage on a continuous basis.
RMC calculation & Cost Reduction by optimizing the cycle time & process.
Involving in the Team for identifying & developing vendors for plastic raw material & plastic parts.
Commissioning of moulds & establishing quality system at vendors as per quality norms.

Worked as Manager - Moulding with BST Ltd. from Aug. 1998 to Dec. 2004.
Meeting the timely requirement of the customers by proper Planning & scheduling of machines, material and manpower.
Leading a team of engineers, supervisors & operators in achieving departmental targets.
Implementing TPM, 5S, KAIZEN, SMED, SPC and KANBAN in line with ISO standards.
Planning & scheduling machine maintenance for reducing breakdowns & making improvements in Injection molding machines & other machines.
Coordinating with Purchasing, Tool Room, and Maintenance to achieve maximum productivity.
Process Control, Mould Setting, Trouble Shooting in Injection Moulding.
Identify the areas of quality failures & take appropriate corrective actions.
Involving in setting up Quality systems procedures & subsequent adherence using management tools like Quality circles, KAIZEN, TPM etc.
Preparation of MIS reports like rejection trend, Major losses Trend, causes & corrective action for rejection, Machine Breakdown, Capacity Vs Utilization, OEE etc.
Maintaining documents/records required for ISO & preparing Standard Operating Procedures for the operation, Work Instructions for the process and Checklist for the components/products and Training & educating the staff.
Identifying the unsafe actions, areas and planning corrective actions for the safety of Men, Material and Machine.

Worked as Senior Engineer - Moulding with BPL Ltd., Automation Division from Aug. 1996 – July 1998.
Leading a team of engineers, supervisors, operators in shifts
Planning and scheduling manpower, machine and materials.
Implementing ISO, TPM, 5S and SMED in the shop floor
Process Control, Mould Setting, Trouble Shooting in Injection Moulding.

Worked as an Engineer – Mould Shop with Real Value Appliances Ltd., Bombay from May 1995 – July 1996.
Taking care of the shift activities as Shift In-Charge
Process Control, Mould Setting, Trouble Shooting in Injection Moulding.

Worked a a Trainee Engineer - Moulding with Milton Plastics, Bombay Ma.r 1994 – April 1995.
Mould loading, Component setting, Process control and trouble shooting.

Future Goals

To seek challenging Management position in the field of Manufacturing / Production / Processing of Plastics / Polymers.