Ref. No. : CA - 12238 - (Production - Compounds & Masterbatch – with 13.1 years in Plastic Industry)

Education

Executive Master of Business Administration In Production from National Institute Of Management, Ahmedabad, with A Grade in 2008.
Post Graduate Diploma In Plastic Processing And Testing Technology from CIPET, Ahmedabad with First Class in 2007.
B.Sc in Chemistry from North Orissa University, Takatpur with Distinction in 2005.

Skill Sets

Experience in total QC & RND online development , handling all production activities including planing and manpower.

vbxperience in total QC & RND online development , handling all production activities including planing and manpower.

Work Experience

Manufacturing Manager.
From 10.06.2016 to continue
Company profile- In Masterbatches and compounding

Over 9 years of experience in Manufacturing Operations, Quality Assurance, R&D & Quality Control.

Assistant Manger-Manufacturing: Since Jan 2014
QC/ QA Officer: Mar 2008 to May 2009
Company Profile: Leading Color & Additive Masterbatch & Polymer Compound manufacturers.

QA/ QC Executive
Jun 2009 to Dec 2014
Company Profile: Manufacturing and marketing wide range of Thermoplastic Polyolefins, Elastomers and PP Compounds and masterbatches.

Manufacturing Team Member
Aug 2006 to Feb 2008
Company Profile: Sabic Innovative Plastics

Roles & Responsibilities:
Overall in charge for production, quality, RND, all type of machine and new material and pigment sourcing for production.
Quality testing machine setup, production Extruder Pulverize machine.
Responsible for developing new product with customer.
In charge for recycle material compounding with improving properties and color.
Conduct trial with new develop material with customer at their end.
QC in charge at Chennai Plant. Handling all QA activities.
Online inspection of FG material. And incoming raw material.
Ensuring complete in-process quality control and continuous improvement in process capabilities.
Involvement in monitoring, analysis and inspection of the semi finished and finished products.
Effective resource planning for optimizing man/machine utilization for maximum productivity.
Chasing COT and Yield for the growth of the organization.

Production:
Adopt in effective cost saving measures for enhancing productivity.
Excellent Team Building and Interpersonal Skills
Knowledge in compounding various engineering thermoplastics like Polycarbonate, P.P.O (NORYL), PBT, Polyamide, GPPS, NYLON-6 & NYLON-66, DELRIN, ABS for different grades like Heat stabilised, UV Stabilised, Flame retardant for various applications
Knowledge in compounding various comoditity thermoplastics like LDPE, HDPE and PP For different grades like UV Stabilizer, Flame retardants, Talc filled and Glass filled.
Knowledge in Masterbatches of various commodity plastics and engineering plastics with UV, FR Grades.
Processing knowledge of additive master batch like UV, processing aid, ob effect, flame retardant, conductive black, static resistant, clarifying agent, nucleating agent, foaming agent, purging compound.
Capability for running glass filled, mineral filled and flame retardant grades with the twin screw extruder of W & P Company with highly sophisticated PLC and LWF’S Loss Weighing Feeders.
Knowledge about various additives
Planning and execution of production schedule
Experience includes the Operation of Compounding process plant having Twin screw extruders, pelletizers, Feeders, High speed Blenders, Screeners, Conveying systems, Pneumatic systems, Injection Molding m/c., Automatic Packaging sys.
As a HEW Highly empowered work force Team culture and Boundary less work environment, Expertise is being created almost in every work point like Blending, Extrusion, Packaging, Raw material handling through Rotational system of organization.

Quality Control:
Experience in testing engineering thermoplastics and commodity plastics, Mechanical, flame and thermal properties as per ASTMD and ISO standard. like Tensile Strength, Elongation, Flexural Strength. Flexural Modulus.
Izoid impact, HDT, VSP. MFI, Ash filler content, moisture content.
Cold Izoid impact at -30°c. And -20° c.
Experience in testing specific Gravity, Bulk density.
Knowledge in handling Q-SUN Whether meter.
Experience in testing Scratch resistance.
Knowledge in handling spectrophotometer Mac Beth 7000A color I control 2180 Premium Color scan for measuring. D-value of color, color correction to the plastic material and for developing new color.
Good knowledge in Visual & Computerized Color matching for Commodity as well as Engineering Thermoplastics.
Excellent knowledge of Pigments and Dyes.
Knowledge in color matching with pigment and days, organic and inorganic. With d- value and visually with STD.
Knowledge in color matching of special effect master batches like granite effect, pearl effect, metallic effect, glitter effect ob effect, flame retardant etc.
Operational knowledge of pilot plant extruder for producing small quantity of material for Development purpose of both commodity and engineering plastics.
Operational knowledge of L & T DEMAG injection molding machine.
Knowledge in using recycles material without affecting the quality of the end product.
Operational knowledge of QC testing equipment's.
Knowledge in operating ERP system.
Good knowledge in ISO/ TS 169649:2002 & OHSAS 140001:2002 standards.

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