Ref. No. : CA - 11706 - (Designer & Product Developer – with 23 years in Plastic Industry)

Education

Appear MBA specialization in Total Quality Managements, From National Institute of Management.
Post Diploma in Tool Design (Die Casting) From Institute of Tool Engineering.
Diploma in Mechanical Engineering, From K.B.P Polytechnic, Kopargaon in 2002.

Skill Sets

New Product development, Project Management, Operation Management, Supply Chain Management

Work Experience

Manager-Project (Design & Development)
Since Aug 2011
Company Profile: India's leading manufacturer of air-melt Investment Castings (Lost Wax Process).
Job Profile:
Gained hands on experience in Overall Management of New component Development Project Management. Carried out detailed planning and scheduling to ensure smooth operations and strict adherence to meet targets.
Responsible for overall new project management. Plan day to day activities of live projects of department, tracking of projects, dealing with customer as well as supplier, cost control of projects, measure of performance of department, etc
Responsible to identify and to evaluate opportunities for improvement of the profitability of the new projects, accompanying and evaluating the defined stages and to negotiate with the customer the necessary actions for the reach of the objectives.
Proactively Single window person to interact with customers to understand their requirements and customize the products accordingly.
Responsible to adhere the relative policies / procedures / norms of the company, work processes, quality systems, with taking care for the order, conservation of the materials, equipments, tool and related documentation under the responsibility.
Accountable for managing dispersed resources, while ensuring optimal utilization of the resources.
Successfully handling overall management of APQP.
Successfully handling overall management from RFQ to SAR (Sample Approval) or up to regular productions of the components.
Responsible for concept finalization of die design - Feeder, Riser & Gating Designing (Methoding System)
Responsible for New Vendor selection, development & also related costing, negotiation and purchasing & follow Vendor line for smooth flow of product.
Entrusted with the responsibility of new project, new relay out, expansion activities.

Manager - Design & Development
Nov 2009 - Aug 2011
Company Profile: One of the leading auto component manufacturing company.
Job Profile:
Successfully handling overall management from RFQ to sample approval operations of Development of Gravity & High Pressure Die Casting Parts.
Responsible for new die design, Machine design, low cost Automation projects and related procurement.
Responsible for Runner, Riser & Gating Designing; Core Prints, Core Box & Core Mask Design.
Responsible for New Vendor development - related costing, negotiation and purchasing & follow Vendor line for smooth flow of product.
Responsible for Selection and Purchase or Procurement of New Machine or equipments required for the manufacturing.
Entrusted with the responsibility of new project, new relay out, expansion, erecting or civil activities.
Proactively interact with customers to understand their requirements and customize the products accordingly.

Foundry Manager
Sept 2006- Nov 2009
United Metallurgicals Pvt. Ltd.
Job Profile:
Gained hands on experience in Overall Management of Foundry Units - Group. Carried out detailed planning and scheduling to ensure smooth operations and strict adherence to delivery targets.
Successfully handling overall management of Production, Development, Quality, Maintenance, Procurement & Vendor Development operations for GDC Foundry Units of Group.
Abilities in managing operations as per the customer planning as well as developing procedures for operational excellence.
Skilled in conceptualizing and evaluating ideas, making them applicable through a more systematic approach.
Establishing strategic alliance / tie-up with financially strong & reliable channel partner, resulting in deeper market penetration and reach.
Monitoring channel sale activities, implementing effective strategies to maximize sales & accomplishing revenue & collection target.
Providing assistance to channel partners by conducting training program ensuring streamline delivery of quality product & service in market
Responsible for new die design or Machine design and also responsible for In-house making of New Machine or low cost Automation projects.
Possess a clear understanding of the industry, technology trends with the distinction of instituting quality control techniques to achieve product excellence at the lowest overall cost
Responsible for New Vendor development - related costing, negotiation and purchasing & follow Vendor line for smooth flow of product.
Responsible for Selection and Purchase or Procurement of New Machine.
Entrusted with the responsibility of new project/new development activities.
Proactively interact with customers to understand their requirements and customize the products accordingly.
Effective trouble shooting for product defects.
Achieved cost reduction in manufacturing through innovative techniques

Development Engineer/Junior Engineer
Aug 2002- Sept 2006
Enkei Cast Alloy Ltd.
Job Profile:
Proactively identified and rectified problems and carried need based modifications to rectify the problems to ensure smooth operations.
Developed managed and monitored the performance of trainee engineers; conducted need-based training programs to enhance skill set.
Maintained Quality during development and documents as per TS-16949.
Maintaining Increase production, cost reduction etc using various techniques.
Supervising in the Tool, Jigs and Fixture Manufacturing & Tool Tryout.
Carrying out conversions, modification and rectification of Dies.
Maintaining data related to development of new component.
Look after & analysis of problems found during development & production.
Ensuring the quality of new development component.

Major Projects Undertaken
More than 3000 nos new component developed of related field.
New Die Design of Outer Tube Casting,
New Die Design for Manifold casting,
New GDC Machine Design and in-house manufacture
New Component Line Set up from M/c installation to regularize production
Development in Die Design by Changing parting plane & creating loose pieces.
New supplier development.
New Man power contractor Development.
Process improvement in die casting m/c production with the help of low cost automation.
Rejection % reduces from 66% to 8% with changing Gating design.
Overall rejection % reduced by 25% with standardizing manufacturing process & so on.

Future Goals

To become a MD for a good organization

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