MBA (International Business) from Alagappa University, Karakudi (Directorate of Distance Education) in 2011
B. Tech Polymer Technology from Kamaraj College of Engineering and Technology, Virudhunagar in 2008
H. S. C. from K.V.S Matric Higher Secondary School, Virudhunagar in 2004
S. S. L. C. from K.V.S Matric Higher Secondary School, Virudhunagar in 2001
A competent professional with over 7 years of qualitative experience in Research and development, New Product development, Quality & Process Enhancement, Team Management, Technical support & Business Development in the field of Polymers. Currently designated as Incharge - Technical
IT Skills
MS-Office Packages and Internet applications
Auto CADD
Incharge - Technical
Since June 2010
Company Profile: A Manufacturer of PVC, FRP, HDPE & Other Plastic Pipes, PVC Pipes, Multi Purpose PVC Pipe, PVC Electrical Pipes & PVC Water Pipes
Executive – New Product Development
November 2008 to June 2010
Company Profile: A Manufacturer of Plastic, PVC & PP Products, VCI Films & Various Forms, Biodegradable And Renewable Resource Engineering Plastics
Roles And Responsibilities
Responsible for Research and Development of product and process, Vendor Quality Improvements, Improvement in regular & development of new products parts.
Assisting the operations department in Process Trouble shooting.
Establishment of new products and new business.
To reduce Customer End Rejection and Complaints.
Conducting Preliminary and Ongoing Process capability studies.
Preparation of Quality Standards for Vendor & In-House parts.
Process audit, Internal audit & Vendor audit.
Preparing Quality Manual, Standard Operating Procedures, Work Instructions.
Responsible for implementation corrective actions based on internal audits and management reviews.
Responsible for improving in-house Quality by analyzing Daily/ Monthly rejection & rework.
Responsible for achieving the ISO certification QMS/EMS for the company.
Preparation and maintenance of Quality System Documentation.
Preparation of Audit calendar & expediting audits as per the plan.
Educate the Supervisor, Operator & Technicians about their respective product/process Solving quality issues.
Reducing rejection from supplier end.
Experienced in handling most of the Thermoplastic processing.
Involving in product quality improvement by effective process control, waste identification & elimination, workmen training and Cost deduction activity etc.
Team Management
Leading and motivating workforce and imparting various process enhancement/ total quality management trainings Cost deduction activity.
Facilitating Area Effectiveness Teams in which analyzing day-to-day concerns and other chronicle issues.
Product / Process Development
VCI Capsules designed and processed using Injection moulding process.
More than 25% increase in productivity through Cycle time optimization in Injection moulding process.
PVC Couplers of plumbing systems developed in supplier Injection moulding facility with improved surface finish and dimensional stability.
Designed polyethylene film with low thickness using a combination of speciality materials (with existing manufacturing facility) to achieve the strength of specially manufactured or multilayered film.
Paper based VCI ( Volatile Corrosion Inhibitor) product a 4 layered complex packaging material was designed (woven fabric, Polyethylene , Paper, polypropylene).
Unique Rust preventive with the properties of both Oil and solvent based rust preventive was developed.
Responsible for rework in chemical formula and process alteration to manufacture VCI based stretch film using five layer chilled Cast Co-Extrusion process.
Product / Process Improvement
Foreseeing performance bottlenecks and taking corrective measures to avoid the defect part.
Ensuring defect free production of components by implementing mistake proof system in production facilities
Adapting process improvement measures like introduction of new technologies in Quality manufacturing.
Implementing projects, annual improvement plans for process re-engineering, technology absorption projects for expansion, new products
Key Result Areas
Complete Quality planning and Facility planning for overall product processes to meet Quality and delivery targets.
Trouble shooting in processing of Plastic materials. Improve the Quality by analyzing Daily/ Monthly rejection & rework
Reducing the Rework by introducing Poka-yoke
Professional Development
Trained by CIPET, Mysore on Plastic Processing and Testing
Attended extensive training programmes on APQP and FMEA
Extensive experience in process / product development in Polymer industries and demonstrated experience in managing quality functions. Proven success in implementing quality functions, problem solving and organizational ability coupled with strong communication and relationship management skills.
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