Ref. No. : CA - 35375 - (Production - Moulding – with 16.7 years in Plastic Industry)

Education

2005 Diploma in Mechanical Government Polytechnic
2001 12th with Second Division UP Allahabad Board of School Education.
1999 10th with Second Division UP Allahabad Board of School Education

Skill Sets

Well Versed with MS Office, windows 10

Work Experience

Manager Operation
From - Aug-2021 to Present
Company profile -one of the leading manufacturers of broad range of Wiring Harnesses, Battery Cables, Wiring Sets, Connectors & Terminals, Interior Plastic Components.

Job profile -
Production Management
Formulating & evaluating production and manpower schedule for smooth execution of plans.
Coordinating with various departments for adherence of daily & monthly production targets.
Improving productivity through cycle time reduction, rejection control & yield improvement.
Participating in the planning process of operational improvement projects so as to determine the strategic direction, schedule and method of the project.
Execute the Ramp up Plan for new SOP Project Z101 (M&M) & YFG (MSIL).
Prepare the yearly sales, manufacturing cost, capital investment, wage cost budgeted.
Monthly progress report of operation.
Ensure the machine capacity utilization.
Ensure the daily delivery adherence of customer DI.
Planning the N+3 customer schedule.
Continues productivity improvement.

Deputy Manager
From - Aug-2012 to July-2021
Company profile -one of the leading manufacturers of Automotive Parts

Job profile -
Production
Responsible for Productivity per employee per day (Sec/ Ckts, OEE, Quantity per hour)
Responsible for Total Employee involvement Manufacturing ( Suggestion / Employee, Kaizen per employee, Poka Yoke)
Responsible for minimal WIP Level (Lead Time Reduction).
Responsible for Audit compliances System audit (IATF 16949), Safety audit, 5S, Product or process audit.
Responsible for making MIS and necessary document.
Planning day-to-day production to achieve targeted production.
Monitoring shift wise, daily & month wise Production & taking counter measures.
Monthly manpower planning as per customer indent
Maintenance
Preventive & predictive and breakdown maintenance of various types machines.
Responsible for machine capabilities & performance.
Annual & Monthly preventive maintenance schedule adherence
Preventive Maintenance check sheet/ Daily weekly check sheet updating
Installation & commissioning of new machine.
MIS preparation.
Why-Why analysis for major Break down & Consumption.
Standardization & west control.
Analysis of maintenance objectives like % Break down, MTBF and MTTR, Maintenance cost, Utility maintenance cost, etc.
Responsible for modification & up gradation of plant equipment.
Leading spare parts management by localization, in-house service of failed components.
Meticulously handling Systems management for an IATF16949
Process Engineering
Responsible for make the plant yearly budgeted (Wages, Repair & Maint., Consumable, and Power & Fuel Etc.)
Continues productivity improvement through line balancing
New project line investment plan and execute
Capital assets procurement for new project and finalize the supplier
Manage budgets and ensure projects deadlines are adequately met according to requirements and standards.
Responsible for total ordering of various equipments/tooling related to department and project.
Plan & performs Preventive maintenance of Jig Boards & sub-assemblies.

Sr. Technician
January-2011toAug-2012
MOTHERSON SUMI SYSTEM LTD.

Technician
June 2008 Dec. 2010
BOMBARDIER TRNSPORTATION INDIA




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